Daihatsu Terios 2 J200 2012 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation Code: J200 Year: 2012 Model Variant: Second Generation (J200) 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: Budget-conscious consumers seeking practical and reliable compact transportation with light off-road capability Competitive Analysis Key Competitors: Toyota RAV4, Honda CR-V, Suzuki Vitara, Nissan Qashqai, Mitsubishi Outlander (depending on market and specific trim) Key Features Body Style: 5-door compact SUV Drivetrain Options: Front-wheel drive (FWD) and All-wheel drive (AWD) options were common for this generation Powertrain Philosophy: Emphasis on fuel efficiency and practicality over outright performance 📋 Manual Details Coverage Areas Primary Coverage: Complete factory service and repair Region Of Origin Designation: Likely covers models sold in markets where the J200 generation was officially offered (e.g., Europe, Asia, Australia) Page Count Estimated Pages: Hundreds of pages (specific count not provided, but indicative of comprehensive coverage) Manual Type Type: Factory Service Repair Manual Language Language: English (Assumed based on common availability for export markets) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine control system (ECU), fuel system, lubrication system, cooling system, exhaust system Drivetrain: Transmission (manual and automatic), transfer case (if applicable to J200 AWD variants), drive shafts, axles, differentials Chassis: Suspension (front and rear), steering system, braking system (including ABS, EBD), wheels and tires Electrical: Battery, charging system, starting system, ignition system, lighting system (headlamps, taillamps, interior), instrument cluster, infotainment system, power accessories (windows, locks, mirrors), body control module (BCM), wiring diagrams Body: Body panels, doors, hood, tailgate, bumpers, interior trim, seats, glass, seals HVAC: Heating, ventilation, and air conditioning (HVAC) system components and operation Procedures Included Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, inspections Repair: Component removal and installation, engine overhaul, transmission overhaul, suspension component replacement, brake caliper and rotor replacement, electrical component testing and replacement Troubleshooting: Diagnostic procedures, symptom-based troubleshooting guides, fault code interpretation Diagnostics: ECU diagnostic connectors, OBD-II functionality, sensor testing procedures, actuator testing Specifications: Torque specifications for all fasteners, clearances, pressures, electrical specifications (voltages, resistances) Special Tools: Identification and usage of specialized tools required for specific repair or maintenance tasks Technical Depth Depth: Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds Detail Level: Detailed step-by-step instructions with diagrams and illustrations for repair and diagnostic procedures 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text within the PDF Print Quality Printability: Designed for printing, with pages organized for convenient printing of specific sections or the entire manual Binding Type Binding: N/A (Digital Download PDF) Paper Type Paper: N/A (Digital Download PDF) ⚙️ Engine Specifications Primary Engine Engine Code: K3-VE (common engine for this generation) Engine Type: 1.5L (1495cc) DOHC 16-valve inline-4 gasoline engine Bore X Stroke: 72.0 mm x 91.8 mm (typical for K3-VE) Compression Ratio: 10.0:1 (typical for K3-VE) Horsepower Output: Approximately 109 PS (107 hp; 80 kW) at 6000 rpm (varies slightly by market and specific tuning) Torque Output: Approximately 141 Nm (104 lb-ft) at 4400 rpm (varies slightly by market and specific tuning) Performance 0-60 Mph Acceleration: Estimated 11-13 seconds (depending on drivetrain and transmission) Top Speed: Estimated 170 km/h (105 mph) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Fuel Tank Capacity: Approximately 50 liters (13.2 US gallons) 🔧 Transmission Standard Transmission Type Standard: 5-speed manual transmission Optional Transmission Type Optional: 4-speed automatic transmission Features AWD System: Optional electronically controlled all-wheel-drive system (often referred to as '4WD' in marketing but functionally an AWD system with some locking capabilities or modes) Transfer Case Type: Single-speed transfer case for AWD models Fluid Specs Manual Transmission Fluid: API GL-4, SAE 75W-90 (or as specified by Daihatsu, consult manual for exact spec) Automatic Transmission Fluid: Dexron III or equivalent (consult manual for exact spec) 📐 Dimensions Exterior Length: Approximately 4,155 mm (163.6 in) Width: Approximately 1,690 mm (66.5 in) Height: Approximately 1,705 mm (67.1 in) (varies with roof rails) Wheelbase: Approximately 2,580 mm (101.6 in) Ground Clearance: Approximately 190 mm (7.5 in) Weights Curb Weight: Approximately 1,230 - 1,350 kg (2,712 - 2,976 lbs) (varies by trim and drivetrain) Gross Vehicle Weight Rating Gvwr: Consult manual or vehicle placard Cargo Cargo Volume Rear Seats Up: Approximately 320 - 370 liters (11.3 - 13.1 cu ft) (varies by market configuration) Cargo Volume Rear Seats Folded: Approximately 750 - 850 liters (26.5 - 30.0 cu ft) (varies by market configuration) 🛡️ Safety Features Ratings Euro Ncap Rating: Likely achieved 3 or 4 stars (specific rating depends on the test year and market equipment) Ancap Rating: Likely achieved 3 or 4 stars (specific rating depends on the test year and market equipment) Active Features ABS: Standard Anti-lock Braking System Ebd: Standard Electronic Brakeforce Distribution Brake Assist Ba: Often included as part of the ABS system Passive Features Airbags Front: Standard driver and front passenger airbags Airbags...
Approximately 109 PS (107 hp; 80 kW) at 6000 rpm (varies slightly by market and specific tuning)
Torque Output:
Approximately 141 Nm (104 lb-ft) at 4400 rpm (varies slightly by market and specific tuning)
Performance
0-60 Mph Acceleration:
Estimated 11-13 seconds (depending on drivetrain and transmission)
Top Speed:
Estimated 170 km/h (105 mph)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approximately 50 liters (13.2 US gallons)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual transmission
Optional
Transmission Type Optional:
4-speed automatic transmission
Features
AWD System:
Optional electronically controlled all-wheel-drive system (often referred to as '4WD' in marketing but functionally an AWD system with some locking capabilities or modes)
Transfer Case Type:
Single-speed transfer case for AWD models
Fluid Specs
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (or as specified by Daihatsu, consult manual for exact spec)
Automatic Transmission Fluid:
Dexron III or equivalent (consult manual for exact spec)
📐 Dimensions
Exterior
Length:
Approximately 4,155 mm (163.6 in)
Width:
Approximately 1,690 mm (66.5 in)
Height:
Approximately 1,705 mm (67.1 in) (varies with roof rails)
Wheelbase:
Approximately 2,580 mm (101.6 in)
Ground Clearance:
Approximately 190 mm (7.5 in)
Weights
Curb Weight:
Approximately 1,230 - 1,350 kg (2,712 - 2,976 lbs) (varies by trim and drivetrain)
Gross Vehicle Weight Rating Gvwr:
Consult manual or vehicle placard
Cargo
Cargo Volume Rear Seats Up:
Approximately 320 - 370 liters (11.3 - 13.1 cu ft) (varies by market configuration)
Cargo Volume Rear Seats Folded:
Approximately 750 - 850 liters (26.5 - 30.0 cu ft) (varies by market configuration)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Likely achieved 3 or 4 stars (specific rating depends on the test year and market equipment)
Ancap Rating:
Likely achieved 3 or 4 stars (specific rating depends on the test year and market equipment)
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brakeforce Distribution
Brake Assist Ba:
Often included as part of the ABS system
Passive Features
Airbags Front:
Standard driver and front passenger airbags
Airbags Side Curtain:
Optional or standard depending on trim level and market (front side airbags and/or curtain airbags)
Seatbelts:
3-point seatbelts with pretensioners for front seats
Child Seat Anchors:
ISOFIX child seat anchor points
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM/CD player with optional MP3 compatibility and aux input. Higher trims might have a touchscreen with navigation (depending on market).
Speakers:
Typically 4-6 speakers
Driver Assistance
Cruise Control:
Available on higher trim levels
Connectivity
Bluetooth:
Optional on some higher trim levels for hands-free calling and audio streaming
Usb Port:
Optional on some higher trim levels
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first. Consult manual for specific conditions.
Air Filter Replacement:
Recommended every 20,000 km (12,000 miles) or annually.
Spark Plug Replacement:
Typically around 100,000 km (60,000 miles) for iridium-tipped plugs, or earlier for standard plugs. Refer to manual for specific type and interval.
Coolant Replacement:
Initial change at around 160,000 km (100,000 miles), then every 80,000 km (50,000 miles). Consult manual for specific coolant type.
Fluid Specifications
Engine Oil Type:
API SN/SP, ILSAC GF-5/GF-6A, SAE 0W-20 or 5W-30 (verify with manual for exact specification and viscosity based on climate)
Engine Oil Capacity:
Approximately 3.9 liters (4.1 US quarts) with filter change (verify with manual)
Brake Fluid Type:
DOT 3 or DOT 4 (verify with manual)
Power Steering Fluid Type:
ATF Dexron II or III, or a specific power steering fluid (verify with manual)
Known Issues
Common Wear Items:
Brake pads, tires, suspension bushings, exhaust components (common for most vehicles of this age)
Potential Engine Issues:
Minor oil leaks from valve cover gasket or oil pan, occasional issues with ignition coils or spark plugs
Potential Transmission Issues:
Less common, but ensuring regular fluid changes is key for longevity, especially in automatic transmissions.
Potential AWD Issues:
Issues with the viscous coupling or electronic actuators are rare but possible with high mileage and lack of maintenance.
Electrical Quirks:
Corrosion on electrical connectors in humid environments, minor issues with power window motors or switches.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, has a long history in producing small, reliable, and fuel-efficient vehicles, particularly kei cars and compact SUVs.
Model Evolution
Terios First Gen:
The first generation (J100) was introduced in 1997 and established the Terios as a compact, body-on-frame SUV with serious off-road pretensions.
Terios Second Gen J200:
The second generation (J200) launched in 2006, shifting to a unibody construction for improved ride comfort, on-road manners, and fuel efficiency. This generation is often perceived as more of a crossover than a traditional SUV.
Facelift J200 2012:
The 2012 model year represents a facelift or update for the J200 generation, likely including cosmetic changes (e.g., bumpers, grille, headlights) and possibly minor updates to interior features or powertrain calibration.
Production
Production Period J200:
2006 - 2017 (with facelifts in between)
Manufacturing Locations:
Primarily manufactured in Japan and Indonesia. Badge-engineered versions were also sold by other manufacturers (e.g., Toyota Rush).
🏆 Awards & Recognition
Recognitions
Overall Reputation:
Generally recognized as a practical, affordable, and reliable small SUV/crossover, especially favored for its maneuverability and fuel economy.
Ratings
Consumer Reliability:
Daihatsu vehicles, and by extension the Terios, typically hold a reputation for solid reliability, a benefit derived from Toyota's influence and engineering.
Certifications
Emissions Standards:
Designed to meet prevailing emissions standards for the markets it was sold in (e.g., Euro 4, Euro 5).
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