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Daihatsu Terios 2 J200 2006 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation Code: J200 Year: 2006 Codes Chassis Code: J200 Series 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV / Mini SUV Target Audience: Individuals and families seeking a practical, versatile, and fuel-efficient compact SUV with off-road capability Competitive Analysis Primary Competitors: Suzuki Jimny, Honda CR-V (earlier generations), Toyota RAV4 (earlier generations), Mitsubishi Pajero Mini Key Features Platform: Body-on-frame construction (J200 series), offering robustness and off-road durability Drivetrain Options: Available in both 2WD and 4WD configurations Size Class: Compact, often classified as a Kei car derivative in some markets, but larger than traditional Kei SUVs 📋 Manual Details Coverage Areas Covered Models: All Daihatsu Terios J200 Series models Covered Engines: All engine variants for J200 Series Covered Trims: All trim levels for J200 Series Page Count Estimated Pages: 1000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, emission control, starting, charging systems Transmission: Manual and Automatic transmission overhaul, troubleshooting, and fluid specifications Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differential, driveshafts, axles Suspension: Front and rear suspension components, alignment, shock absorbers, springs Steering: Power steering system, steering rack, linkage, troubleshooting Brakes: Front and rear brakes (disc/drum), ABS system, hydraulic circuits, parking brake Electrical: Body electrical systems, lighting, wipers, horn, power windows, mirrors, central locking, dashboard instruments, fuses, relays Body: Exterior body panels, doors, hood, tailgate, interior trim, seating, HVAC system components Chassis: Chassis and frame construction, body mounting Heating Ventilation Air Conditioning: HVAC system operation, components, refrigerant handling, troubleshooting Diagnostics: Diagnostic trouble codes (DTCs), fault finding, diagnostic tool usage Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups Repair: Component removal, installation, and overhaul procedures Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults Specifications: Torque specifications, clearances, tolerances, electrical resistance values Wiring Diagrams: Comprehensive electrical wiring diagrams for all systems Technical Depth Depth: Detailed, from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval Printability: Printable pages for workshop use Print Quality Image Resolution: High-resolution images and diagrams for clarity Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Examples: K3-VE, 3SZ-VE Displacement: 1.3L (1298 cc) or 1.5L (1495 cc) Engine Type: Inline 4-cylinder, DOHC, 16-valve, naturally aspirated (petrol) Performance Horsepower Approx: 85-110 PS (63-81 kW) depending on engine and market Torque Approx: 115-140 Nm (85-103 lb-ft) depending on engine and market Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Other Emission Standard: Varies by market (e.g., Euro IV, JPN standards) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission Features AWD System: Full-time 4WD with viscous coupling center differential (on 4WD models) Gear Ratios: Detailed gear ratios for both manual and automatic transmissions are provided in the manual Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 (Check manual for exact specification) Automatic Transmission Fluid: Dexron III or equivalent (Check manual for exact specification) Transfer Case Fluid: API GL-5, SAE 75W-90 (Check manual for exact specification) Differential Fluid: API GL-5, SAE 75W-90 (Check manual for exact specification) 📐 Dimensions Exterior Length: Approx. 3,995 mm (157.3 in) Width: Approx. 1,695 mm (66.7 in) Height: Approx. 1,705 mm (67.1 in) Wheelbase: Approx. 2,430 mm (95.7 in) Ground Clearance: Approx. 185-200 mm (7.3-7.9 in) depending on specification Weights Curb Weight: Approx. 1,200 - 1,350 kg (2,645 - 2,976 lbs) depending on configuration Gross Vehicle Weight Rating: Typically around 1,600 - 1,700 kg (3,527 - 3,748 lbs) Cargo Cargo Volume Seats Up: Approximately 300-350 liters (10.6-12.4 cu ft) behind rear seats Cargo Volume Seats Down: Significantly increased with rear seats folded flat 🛡️ Safety Features Ratings Latin Ncap Rating: Not extensively tested by major global NCAP bodies in this generation; regional ratings may vary. Active Features ABS: Available on higher trims, often standard on 4WD models Electronic Brakeforce Distribution: Often paired with ABS Traction Control: Less common on this generation, but potentially available on some specific market models Passive Features Airbags: Driver and front passenger airbags standard; side airbags may be optional on some trims Seatbelts: 3-point seatbelts with pretensioners for front seats Child Seat Anchors: ISOFIX/LATCH anchor points in rear seats Body Structure: Reinforced impact-absorbing body structure 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player, optional MP3 compatibility. Speaker count typically 4-6. Navigation: Rarely factory-fitted; aftermarket navigation systems are common upgrades. Driver Assistance Cruise Control: Available on higher trim levels. Parking Sensors: Optional on some models. Connectivity Auxiliary Input: Optional on some models for audio devices. Climate Control System Type: Manual air conditioning and heating,...
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Daihatsu Terios 2 J200 2006 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation Code:
J200
Year:
2006
Codes
Chassis Code:
J200 Series
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV / Mini SUV
Target Audience:
Individuals and families seeking a practical, versatile, and fuel-efficient compact SUV with off-road capability
Competitive Analysis
Primary Competitors:
Suzuki Jimny, Honda CR-V (earlier generations), Toyota RAV4 (earlier generations), Mitsubishi Pajero Mini
Key Features
Platform:
Body-on-frame construction (J200 series), offering robustness and off-road durability
Drivetrain Options:
Available in both 2WD and 4WD configurations
Size Class:
Compact, often classified as a Kei car derivative in some markets, but larger than traditional Kei SUVs
📋 Manual Details
Coverage Areas
Covered Models:
All Daihatsu Terios J200 Series models
Covered Engines:
All engine variants for J200 Series
Covered Trims:
All trim levels for J200 Series
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication, cooling, fuel, ignition, emission control, starting, charging systems
Transmission:
Manual and Automatic transmission overhaul, troubleshooting, and fluid specifications
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differential, driveshafts, axles
Suspension:
Front and rear suspension components, alignment, shock absorbers, springs
Steering:
Power steering system, steering rack, linkage, troubleshooting
Brakes:
Front and rear brakes (disc/drum), ABS system, hydraulic circuits, parking brake
Electrical:
Body electrical systems, lighting, wipers, horn, power windows, mirrors, central locking, dashboard instruments, fuses, relays
Body:
Exterior body panels, doors, hood, tailgate, interior trim, seating, HVAC system components
Chassis:
Chassis and frame construction, body mounting
Heating Ventilation Air Conditioning:
HVAC system operation, components, refrigerant handling, troubleshooting
Diagnostics:
Diagnostic trouble codes (DTCs), fault finding, diagnostic tool usage
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, tune-ups
Repair:
Component removal, installation, and overhaul procedures
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults
Specifications:
Torque specifications, clearances, tolerances, electrical resistance values
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all systems
Technical Depth
Depth:
Detailed, from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval
Printability:
Printable pages for workshop use
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
K3-VE, 3SZ-VE
Displacement:
1.3L (1298 cc) or 1.5L (1495 cc)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, naturally aspirated (petrol)
Performance
Horsepower Approx:
85-110 PS (63-81 kW) depending on engine and market
Torque Approx:
115-140 Nm (85-103 lb-ft) depending on engine and market
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Other
Emission Standard:
Varies by market (e.g., Euro IV, JPN standards)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
AWD System:
Full-time 4WD with viscous coupling center differential (on 4WD models)
Gear Ratios:
Detailed gear ratios for both manual and automatic transmissions are provided in the manual
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 (Check manual for exact specification)
Automatic Transmission Fluid:
Dexron III or equivalent (Check manual for exact specification)
Transfer Case Fluid:
API GL-5, SAE 75W-90 (Check manual for exact specification)
Differential Fluid:
API GL-5, SAE 75W-90 (Check manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 3,995 mm (157.3 in)
Width:
Approx. 1,695 mm (66.7 in)
Height:
Approx. 1,705 mm (67.1 in)
Wheelbase:
Approx. 2,430 mm (95.7 in)
Ground Clearance:
Approx. 185-200 mm (7.3-7.9 in) depending on specification
Weights
Curb Weight:
Approx. 1,200 - 1,350 kg (2,645 - 2,976 lbs) depending on configuration
Gross Vehicle Weight Rating:
Typically around 1,600 - 1,700 kg (3,527 - 3,748 lbs)
Cargo
Cargo Volume Seats Up:
Approximately 300-350 liters (10.6-12.4 cu ft) behind rear seats
Cargo Volume Seats Down:
Significantly increased with rear seats folded flat
🛡️ Safety Features
Ratings
Latin Ncap Rating:
Not extensively tested by major global NCAP bodies in this generation; regional ratings may vary.
Active Features
ABS:
Available on higher trims, often standard on 4WD models
Electronic Brakeforce Distribution:
Often paired with ABS
Traction Control:
Less common on this generation, but potentially available on some specific market models
Passive Features
Airbags:
Driver and front passenger airbags standard; side airbags may be optional on some trims
Seatbelts:
3-point seatbelts with pretensioners for front seats
Child Seat Anchors:
ISOFIX/LATCH anchor points in rear seats
Body Structure:
Reinforced impact-absorbing body structure
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player, optional MP3 compatibility. Speaker count typically 4-6.
Navigation:
Rarely factory-fitted; aftermarket navigation systems are common upgrades.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Parking Sensors:
Optional on some models.
Connectivity
Auxiliary Input:
Optional on some models for audio devices.
Climate Control
System Type:
Manual air conditioning and heating, with automatic climate control an option on select top-tier trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, depending on driving conditions and oil type (refer to manual).
Air Filter Replacement:
Every 20,000 - 40,000 km (12,000 - 24,000 miles) or as needed.
Spark Plug Replacement:
Iridium plugs: 80,000 - 100,000 km (50,000 - 60,000 miles); Standard plugs: 30,000 - 50,000 km (18,000 - 30,000 miles).
Coolant Replacement:
Initial fill and then every 40,000 - 50,000 km (24,000 - 30,000 miles) or 2-3 years.
Brake Fluid Replacement:
Every 2-3 years or 40,000 - 50,000 km (24,000 - 30,000 miles).
Fluid Specifications
Engine Oil Type:
0W-20, 5W-30, 5W-40 (API SN/SP or ILSAC GF-5/GF-6) - refer to manual for exact specification and viscosity based on climate.
Coolant Type:
Ethylene Glycol-based, Pre-diluted or Concentrate (Toyota Super Long Life Coolant equivalent, Pink or Blue)
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
ATF Dexron II/III or specific power steering fluid (check manual)
Known Issues
Ignition Coils:
Occasional failure of ignition coils leading to misfires.
Rust Corrosion:
As with many body-on-frame SUVs, rust can be an issue in rust-prone climates, particularly on the chassis and exhaust system.
Suspension Bushings:
Wear in suspension bushings can lead to knocking noises and degraded handling over time.
Oil Leaks:
Minor oil leaks from valve cover gasket or oil pan can occur with age.
Catalytic Converter:
Potential for clogging or failure in high-mileage vehicles.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu, a subsidiary of Toyota, specializes in small, fuel-efficient vehicles and Kei cars.
Model Evolution
First Generation:
The first generation Terios (J100) was introduced in 1997 as a compact SUV.
Second Generation:
The J200 series represents the second generation, launched in 2006. It grew slightly in size and featured more modern styling and improved refinement compared to its predecessor.
Third Generation:
A third generation (F700) was later developed, often sold as the Toyota Rush or Daihatsu Terios in different markets, featuring a monocoque chassis and larger dimensions.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with potential assembly in other countries under license or for specific markets.
Production Years J200:
2006 - 2016 (with facelifts)
🏆 Awards & Recognition
Recognitions
Market Reputation:
Generally recognized for its practicality, affordability, and off-road capability for its size and class.
Reliability Perception:
Fairly reliable with proper maintenance, consistent with Toyota/Daihatsu's reputation in small vehicle segments.
Ratings
Customer Satisfaction:
Varies by market and owner experience, often praised for cost-effectiveness.
Certifications
Emissions Compliance:
Meets or exceeds regulatory emissions standards for its production years and markets.
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