Daihatsu Terios 2 J200 2010 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: 2 Chassis Code: J200 Model Year: 2010 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Target Audience: Individuals seeking a versatile, fuel-efficient, and affordable compact SUV for urban and light off-road use. Competitive Analysis Key Competitors 2010: Honda CR-V, Toyota RAV4, Nissan Qashqai/Rouge, Mitsubishi Outlander Sport Key Features Platform: Based on the Daihatsu Boon/Sirion platform, shared with Toyota models. Body Style: 5-door compact SUV Drivetrain Options: Available in Front-Wheel Drive (FWD) and Four-Wheel Drive (4WD/AWD) configurations. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Download Page Count: Extensive (Specific count not provided, typical for comprehensive workshop manuals) Coverage Scope: All Models, Engines, Trims 📖 Manual Coverage Systems Covered Engine: Detailed overhaul, diagnosis, timing, cooling, lubrication, fuel, ignition, emissions Transmission: Manual and Automatic: Overhaul, diagnosis, fluid changes, clutch service, torque converter Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems: differentials, drive shafts, hubs, CV joints Suspension: Front and rear suspension components, steering system, alignment specifications Brakes: Disc and drum brakes: hydraulic system, ABS, brake pads, rotors, lines, bleeding procedures Electrical: Wiring diagrams, fuses, relays, lighting, starting system, charging system, battery, ECUs Body And Frame: Body panels, interior trim, doors, windows, glass, chassis repair, corrosion protection Climate Control: HVAC system: diagnosis, refrigerant, components, operation Safety Systems: Airbag system diagnosis and components Diagnostics: Troubleshooting guides, fault codes, diagnostic procedures Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plugs, brake fluid, coolant, air filters Repair Procedures: Step-by-step guides for component removal, installation, and overhaul Troubleshooting Diagnostics: Systematic approaches to identify and resolve common and complex issues Torque Specifications: Precise torque values for all critical fasteners Wiring Diagrams: Detailed electrical schematics for all vehicle systems Technical Depth Depth: Comprehensive: Covers everything from basic fluid checks and filter replacements to complete engine and transmission rebuilds, electrical system diagnostics, and bodywork repair. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely searchable text-based PDF for easy navigation and keyword searching Printability: Printable pages for offline use and reference Quality: Professional quality, typically sourced from official manufacturer documentation or high-quality third-party compilations. Binding Type Binding Type: N/A (Digital PDF download) Paper Type Paper Type: N/A (Digital PDF download) ⚙️ Engine Specifications Primary Engine Engine Code: 3SZ-VE Engine Type: Inline-4 Cylinder, DOHC, 16-Valve, VVT-i Displacement: 1.5 Liters (1495 cc) Performance Horsepower: Approx. 109 PS (107 hp; 80 kW) @ 6000 rpm Torque: Approx. 141 Nm (104 lb-ft; 14.4 kgm) @ 4400 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Management ECU: Engine Control Unit (ECU) with diagnostic capabilities 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transmission Optional Transmission Type: 5-Speed Manual Transmission (Availability may vary by market/trim) Features AWD System: Electronically controlled full-time 4WD system with viscous coupling center differential. Fluid Specifications Automatic Transmission Fluid: Dexron III or equivalent (Refer to manual for exact spec, e.g., Toyota Type T-IV or equivalent) Manual Transmission Fluid: API GL-4, SAE 75W-90 (Refer to manual for exact spec) 📐 Dimensions Exterior Length: Approx. 4,065 mm (160.0 in) Width: Approx. 1,690 mm (66.5 in) Height: Approx. 1,705 mm (67.1 in) (with roof rails) Wheelbase: Approx. 2,580 mm (101.6 in) Ground Clearance: Approx. 190 mm (7.5 in) Interior Seating Capacity: 5 Passengers Cargo Cargo Volume Rear Seats Up: Variable, dependent on configuration, typically around 350-400 liters. Weights Curb Weight: Approx. 1,150 - 1,250 kg (2,535 - 2,756 lbs), depending on configuration. Gross Vehicle Weight Rating: Refer to vehicle placard Towing Capacity: Refer to vehicle placard or local regulations (typically limited for this class) 🛡️ Safety Features Ratings Crash Test Ratings: Varies by market and testing agency (e.g., NCAP). Refer to specific market reports. Active Features ABS: Anti-lock Braking System Ebd: Electronic Brake-force Distribution Brake Assist: Optional/Market Dependent Traction Control: Optional/Market Dependent Passive Features Airbags: Front airbags for driver and passenger, side airbags and curtain airbags may be optional depending on trim. Seatbelts: 3-point seatbelts with pretensioners and load limiters Child Seat Anchors: ISOFIX/LATCH system 💡 Technology Features Infotainment Audio System: Factory fitted radio with CD player and auxiliary input. Higher trims may include upgraded audio and speaker systems. Navigation: Optional GPS navigation system available on some trims. Driver Assistance Parking Sensors: Optional rear parking sensors. Keyless Entry: Available on higher trim levels. Connectivity Usb Aux Ports: Standard auxiliary audio input jack; USB ports may be available on upgraded systems. 🔧 Maintenance Service Intervals Engine Oil And Filter: Every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, whichever comes first. (Refer to manual for precise interval based on driving conditions). Air Filter Replacement: Every 20,000-40,000 km (12,000-24,000 miles) or 1-2 years. Spark Plug Replacement: Every 40,000-100,000 km (24,000-60,000 miles) depending on spark plug type (e.g., iridium plugs have longer intervals). Coolant Replacement: Every 40,000-80,000 km (24,000-48,000 miles) or 2-4 years....
Step-by-step guides for component removal, installation, and overhaul
Troubleshooting Diagnostics:
Systematic approaches to identify and resolve common and complex issues
Torque Specifications:
Precise torque values for all critical fasteners
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems
Technical Depth
Depth:
Comprehensive: Covers everything from basic fluid checks and filter replacements to complete engine and transmission rebuilds, electrical system diagnostics, and bodywork repair.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely searchable text-based PDF for easy navigation and keyword searching
Printability:
Printable pages for offline use and reference
Quality:
Professional quality, typically sourced from official manufacturer documentation or high-quality third-party compilations.
Binding Type
Binding Type:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
3SZ-VE
Engine Type:
Inline-4 Cylinder, DOHC, 16-Valve, VVT-i
Displacement:
1.5 Liters (1495 cc)
Performance
Horsepower:
Approx. 109 PS (107 hp; 80 kW) @ 6000 rpm
Torque:
Approx. 141 Nm (104 lb-ft; 14.4 kgm) @ 4400 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Management
ECU:
Engine Control Unit (ECU) with diagnostic capabilities
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic Transmission
Optional
Transmission Type:
5-Speed Manual Transmission (Availability may vary by market/trim)
Features
AWD System:
Electronically controlled full-time 4WD system with viscous coupling center differential.
Fluid Specifications
Automatic Transmission Fluid:
Dexron III or equivalent (Refer to manual for exact spec, e.g., Toyota Type T-IV or equivalent)
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (Refer to manual for exact spec)
📐 Dimensions
Exterior
Length:
Approx. 4,065 mm (160.0 in)
Width:
Approx. 1,690 mm (66.5 in)
Height:
Approx. 1,705 mm (67.1 in) (with roof rails)
Wheelbase:
Approx. 2,580 mm (101.6 in)
Ground Clearance:
Approx. 190 mm (7.5 in)
Interior
Seating Capacity:
5 Passengers
Cargo
Cargo Volume Rear Seats Up:
Variable, dependent on configuration, typically around 350-400 liters.
Weights
Curb Weight:
Approx. 1,150 - 1,250 kg (2,535 - 2,756 lbs), depending on configuration.
Gross Vehicle Weight Rating:
Refer to vehicle placard
Towing Capacity:
Refer to vehicle placard or local regulations (typically limited for this class)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by market and testing agency (e.g., NCAP). Refer to specific market reports.
Active Features
ABS:
Anti-lock Braking System
Ebd:
Electronic Brake-force Distribution
Brake Assist:
Optional/Market Dependent
Traction Control:
Optional/Market Dependent
Passive Features
Airbags:
Front airbags for driver and passenger, side airbags and curtain airbags may be optional depending on trim.
Seatbelts:
3-point seatbelts with pretensioners and load limiters
Child Seat Anchors:
ISOFIX/LATCH system
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio with CD player and auxiliary input. Higher trims may include upgraded audio and speaker systems.
Navigation:
Optional GPS navigation system available on some trims.
Driver Assistance
Parking Sensors:
Optional rear parking sensors.
Keyless Entry:
Available on higher trim levels.
Connectivity
Usb Aux Ports:
Standard auxiliary audio input jack; USB ports may be available on upgraded systems.
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, whichever comes first. (Refer to manual for precise interval based on driving conditions).
Air Filter Replacement:
Every 20,000-40,000 km (12,000-24,000 miles) or 1-2 years.
Spark Plug Replacement:
Every 40,000-100,000 km (24,000-60,000 miles) depending on spark plug type (e.g., iridium plugs have longer intervals).
Coolant Replacement:
Every 40,000-80,000 km (24,000-48,000 miles) or 2-4 years.
Brake Fluid Replacement:
Every 2-3 years or 40,000-60,000 km (24,000-36,000 miles).
Transmission Fluid Change:
Automatic: Every 40,000-80,000 km (24,000-48,000 miles). Manual: As per manual, often less frequent unless under severe use.
Fluid Specifications
Engine Oil Viscosity:
0W-20, 5W-30 (API SN or higher recommended, refer to manual for exact specification)
Coolant Type:
Ethylene Glycol based, Pink/Red Japanese long-life coolant (e.g., Toyota Super Long Life Coolant or equivalent)
Power Steering Fluid:
Dexron III or equivalent (if equipped)
Known Issues
Engine Reliability:
Generally reliable. Potential for oil consumption in higher mileage engines, regular checks recommended. Timing chain rather than belt, typically durable.
Transmission Issues:
Automatic transmissions are generally robust. Regular fluid changes are crucial. Manual transmissions are typically reliable.
Suspension Wear:
As with many compact SUVs, suspension components like ball joints, bushings, and shock absorbers may wear over time, especially with frequent use on rough roads.
Electrical Gremlins:
Less common, but typical automotive electrical issues can arise with age (e.g., sensor failures, battery drain).
Filter Part Numbers
Oil Filter:
Examples: Fram PH3500, Mann ML1008, Bosch 3323 (Verify against vehicle VIN)
Air Filter:
Examples: Mann C26021, Bosch F026400151 (Verify against vehicle VIN)
📚 Vehicle History
Brand Heritage
Brand Identity:
Daihatsu is a Japanese automobile manufacturer specializing in small, fuel-efficient vehicles.
Model Evolution
Terios Generations:
First generation (1997-2006), Second generation (2006-2017). This manual covers the second generation.
Platform Sharing:
The second generation Terios was developed in collaboration with Toyota, leading to shared components and development with the Toyota Rush and Daihatsu Xenia/Avanza in some markets.
Production
Manufacturing Location:
Primarily manufactured in Japan and Indonesia.
Model Year Focus:
The manual specifically targets the 2010 model year, a mid-cycle refresh period for the J200 generation.
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 2010 Terios may not be widely publicized, the model generally received praise for its practicality, fuel efficiency, and value in the compact SUV segment during its production run.
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