Daihatsu Terios 2 J210 2007 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation Code: J200/J210 Model Year: 2007 Chassis Code: J210 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Target Audience: Individuals and families seeking a versatile, fuel-efficient, and affordable compact SUV with light off-road capability and practicality. Competitive Analysis Key Competitors: Toyota RAV4, Honda CR-V, Suzuki Vitara, Nissan Qashqai, Mitsubishi Outlander (in various markets and depending on exact configuration). Key Features Utility: Known for its practical size, spacious interior for its class, and versatile cargo area. Drivetrain Options: Often available with both front-wheel drive and switchable or permanent four-wheel drive systems, enhancing its all-weather and light off-road capability. Affordability: Positioned as a value-oriented option, offering a good balance of features and capability at a competitive price point. Maneuverability: Compact dimensions contribute to good maneuverability in urban environments and ease of parking. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Download Completeness: Comprehensive - All Models/Engines/Trim/Tra 📖 Manual Coverage Systems Covered Engine: Detailed coverage including disassembly, assembly, inspection, and repair of all engine components. Includes engine management system, fuel injection, ignition system, cooling system, lubrication system, and emissions control. Transmission: Covers both manual and automatic transmissions. Includes removal, installation, disassembly, assembly, inspection, and repair of gearbox components, clutch, torque converter, valve body, and transmission control system. Drivetrain: Includes front-wheel drive and four-wheel drive systems. Covers differential, driveshafts, axles, CV joints, transfer case (if applicable), and propeller shafts. Suspension: Detailed information on front and rear suspension systems. Includes shock absorbers, springs, control arms, bushings, ball joints, steering knuckles, and wheel alignment procedures. Brakes: Covers hydraulic braking system, including master cylinder, brake lines, brake fluid, front and rear disc/drum brakes, brake pads, rotors, calipers, and ABS (Anti-lock Braking System). Steering: Information on the steering system, including steering rack, power steering pump, hoses, tie rods, and steering column. Electrical: Extensive coverage of the vehicle's electrical system, including battery, charging system (alternator), starting system, lighting (headlights, taillights, interior), wipers, horn, power windows, power locks, and fuse/relay box diagrams. HVAC: Covers the Heating, Ventilation, and Air Conditioning system, including compressor, condenser, evaporator, blower motor, climate control unit, refrigerant charging, and troubleshooting. Body: Includes body panel removal and installation, door mechanisms, glass replacement, bumpers, interior trim, and bodywork repair guidelines. Chassis And Frame: Information related to the vehicle's frame, chassis components, and structural elements. Exhaust System: Covers exhaust manifold, catalytic converter, muffler, exhaust pipes, and hangers. Fuel System: Includes fuel tank, fuel pump, fuel filter, fuel lines, and fuel injectors. Cooling System: Radiator, water pump, thermostat, coolant hoses, and coolant specifications. Lubrication System: Oil pump, oil filter, oil pan, and lubrication oil specifications. Ignition System: Spark plugs, ignition coils, ignition timing, and related sensors. Engine Control Module ECM: Diagnosis and troubleshooting of the engine control module and related sensors/actuators. Safety Systems: Information on airbags, seatbelts, and ABS. Procedures Included Maintenance: Regular scheduled maintenance, including oil changes, filter replacements, fluid checks and top-ups, tire rotation, brake inspections, and belt checks. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and complex faults across all vehicle systems. Includes symptom-based diagnostics and wiring diagrams. Repair: Step-by-step instructions for component removal, repair, reassembly, and installation for all major vehicle systems. Disassembly Assembly: Detailed instructions for taking apart and putting back together various components and sub-assemblies. Component Inspection: Guidelines for checking the condition and wear of parts, with specifications for acceptable tolerances. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems, crucial for electrical troubleshooting and repairs. Diagnostic Trouble Codes DTCs: Explanation of DTCs, their meanings, and troubleshooting steps associated with them. Specifications Tolerances: Key technical specifications, torque values, clearances, and tolerances for proper assembly and adjustment. Technical Depth Depth: Expert-level coverage suitable for professional technicians and advanced DIY enthusiasts. Includes detailed rebuild procedures, complex diagnostic strategies, and OEM-level technical data. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable PDF for efficient information retrieval, allowing users to quickly find specific topics. Printability: Printable format, allowing users to print specific sections or the entire manual for hands-on use. Print Quality Resolution: High-resolution, ensuring clarity of diagrams, schematics, and text for accurate interpretation. Binding Type Binding: N/A (Digital download format) Paper Type Paper Quality: N/A (Digital download format) ⚙️ Engine Specifications Primary Engine Engine Code Example: 3SZ-VE Engine Type: Inline-4 Cylinder, DOHC, 16-valve Displacement: 1.5 Liters (1495 cc) Bore X Stroke: 72.0 mm x 91.8 mm Compression Ratio: 10.0:1 Fuel Delivery: Electronic Fuel Injection (EFI) Horsepower Output: Approximately 109 PS (107 hp; 80 kW) at 6000 rpm (variation may exist by market) Torque Output: Approximately 140 Nm (103 lb-ft; 14.3 kg-m) at 4400 rpm (variation may exist by market) Performance Ignition System: Electronic Ignition with Distributorless Ignition System (DIS) Emission Standard: Euro 4 / JPN 2005 or equivalent, depending on market...

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Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Terios

Generation Code:

J200/J210

Model Year:

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV / Crossover

Target Audience:

Individuals and families seeking a versatile, fuel-efficient, and affordable compact SUV with light off-road capability and practicality.

Competitive Analysis

Key Competitors:

Toyota RAV4, Honda CR-V, Suzuki Vitara, Nissan Qashqai, Mitsubishi Outlander (in various markets and depending on exact configuration).

Key Features

Utility:

Known for its practical size, spacious interior for its class, and versatile cargo area.

Drivetrain Options:

Often available with both front-wheel drive and switchable or permanent four-wheel drive systems, enhancing its all-weather and light off-road capability.

Affordability:

Positioned as a value-oriented option, offering a good balance of features and capability at a competitive price point.

Maneuverability:

Compact dimensions contribute to good maneuverability in urban environments and ease of parking.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF Download

Completeness:

Comprehensive - All Models/Engines/Trim/Tra

📖 Manual Coverage

Systems Covered

Engine:

Detailed coverage including disassembly, assembly, inspection, and repair of all engine components. Includes engine management system, fuel injection, ignition system, cooling system, lubrication system, and emissions control.

Transmission:

Covers both manual and automatic transmissions. Includes removal, installation, disassembly, assembly, inspection, and repair of gearbox components, clutch, torque converter, valve body, and transmission control system.

Drivetrain:

Includes front-wheel drive and four-wheel drive systems. Covers differential, driveshafts, axles, CV joints, transfer case (if applicable), and propeller shafts.

Suspension:

Detailed information on front and rear suspension systems. Includes shock absorbers, springs, control arms, bushings, ball joints, steering knuckles, and wheel alignment procedures.

Brakes:

Covers hydraulic braking system, including master cylinder, brake lines, brake fluid, front and rear disc/drum brakes, brake pads, rotors, calipers, and ABS (Anti-lock Braking System).

Steering:

Information on the steering system, including steering rack, power steering pump, hoses, tie rods, and steering column.

Electrical:

Extensive coverage of the vehicle's electrical system, including battery, charging system (alternator), starting system, lighting (headlights, taillights, interior), wipers, horn, power windows, power locks, and fuse/relay box diagrams.

HVAC:

Covers the Heating, Ventilation, and Air Conditioning system, including compressor, condenser, evaporator, blower motor, climate control unit, refrigerant charging, and troubleshooting.

Body:

Includes body panel removal and installation, door mechanisms, glass replacement, bumpers, interior trim, and bodywork repair guidelines.

Chassis And Frame:

Information related to the vehicle's frame, chassis components, and structural elements.

Exhaust System:

Covers exhaust manifold, catalytic converter, muffler, exhaust pipes, and hangers.

Fuel System:

Includes fuel tank, fuel pump, fuel filter, fuel lines, and fuel injectors.

Cooling System:

Radiator, water pump, thermostat, coolant hoses, and coolant specifications.

Lubrication System:

Oil pump, oil filter, oil pan, and lubrication oil specifications.

Ignition System:

Spark plugs, ignition coils, ignition timing, and related sensors.

Engine Control Module ECM:

Diagnosis and troubleshooting of the engine control module and related sensors/actuators.

Safety Systems:

Information on airbags, seatbelts, and ABS.

Procedures Included

Maintenance:

Regular scheduled maintenance, including oil changes, filter replacements, fluid checks and top-ups, tire rotation, brake inspections, and belt checks.

Troubleshooting:

Systematic diagnostic procedures for identifying and resolving common and complex faults across all vehicle systems. Includes symptom-based diagnostics and wiring diagrams.

Repair:

Step-by-step instructions for component removal, repair, reassembly, and installation for all major vehicle systems.

Disassembly Assembly:

Detailed instructions for taking apart and putting back together various components and sub-assemblies.

Component Inspection:

Guidelines for checking the condition and wear of parts, with specifications for acceptable tolerances.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle systems, crucial for electrical troubleshooting and repairs.

Diagnostic Trouble Codes DTCs:

Explanation of DTCs, their meanings, and troubleshooting steps associated with them.

Specifications Tolerances:

Key technical specifications, torque values, clearances, and tolerances for proper assembly and adjustment.

Technical Depth

Depth:

Expert-level coverage suitable for professional technicians and advanced DIY enthusiasts. Includes detailed rebuild procedures, complex diagnostic strategies, and OEM-level technical data.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable PDF for efficient information retrieval, allowing users to quickly find specific topics.

Printability:

Printable format, allowing users to print specific sections or the entire manual for hands-on use.

Print Quality

Resolution:

High-resolution, ensuring clarity of diagrams, schematics, and text for accurate interpretation.

Binding Type

Binding:

N/A (Digital download format)

Paper Type

Paper Quality:

N/A (Digital download format)

⚙️ Engine Specifications

Primary Engine

Engine Code Example:

3SZ-VE

Engine Type:

Inline-4 Cylinder, DOHC, 16-valve

Displacement:

1.5 Liters (1495 cc)

Bore X Stroke:

72.0 mm x 91.8 mm

Compression Ratio:

10.0:1

Fuel Delivery:

Electronic Fuel Injection (EFI)

Horsepower Output:

Approximately 109 PS (107 hp; 80 kW) at 6000 rpm (variation may exist by market)

Torque Output:

Approximately 140 Nm (103 lb-ft; 14.3 kg-m) at 4400 rpm (variation may exist by market)

Performance

Ignition System:

Electronic Ignition with Distributorless Ignition System (DIS)

Emission Standard:

Euro 4 / JPN 2005 or equivalent, depending on market

Fuel System

Fuel Type:

Unleaded Gasoline

Fuel Tank Capacity:

Approx. 50 Liters (13.2 US Gallons)

Engine Management

ECU Type:

Engine Control Unit (ECU) managing fuel injection, ignition timing, and emissions.

🔧 Transmission

Standard

Transmission Type 1:

5-Speed Manual Transmission

Optional

Transmission Type 2:

4-Speed Automatic Transmission

Features

Automatic Features:

Electronically controlled, possibly with overdrive and torque converter lock-up for improved fuel economy.

Manual Features:

Standard clutch operation, robust design for typical use.

Fluid Type

Manual Transmission Fluid:

API GL-4, SAE 75W-90 (or specified by manufacturer for specific climates/loads)

Automatic Transmission Fluid:

Dexron III/Mercon or manufacturer-equivalent (e.g., Daihatsu Genuine ATF)

📐 Dimensions

Exterior

Length:

Approx. 4,155 mm (163.6 inches)

Width:

Approx. 1,690 mm (66.5 inches)

Height:

Approx. 1,740 mm (68.5 inches) (with roof rails, may vary)

Wheelbase:

Approx. 2,580 mm (101.6 inches)

Ground Clearance:

Approx. 190 mm (7.5 inches)

Weights

Curb Weight:

Approx. 1,300 - 1,400 kg (2,866 - 3,086 lbs) (depending on drivetrain and trim)

Gross Vehicle Weight Rating Gvw:

Approx. 1,800 kg (3,968 lbs)

Cargo

Cargo Volume Rear Seats Up:

Variable, but typically around 350-400 Liters (12.4-14.1 cu ft) behind the rear seats.

Cargo Volume Rear Seats Down:

Significantly increased, enabling transport of larger items.

🛡️ Safety Features

Ratings

Ancap Rating:

Likely received a 4-star ANCAP rating in some markets for models equipped with specific safety features.

Active Features

Anti-lock Braking System (ABS) is a common feature.

Ebs Ebd:

Electronic Brake-force Distribution (EBD) often paired with ABS.

Traction Control:

Traction Control System (TCS) may be available on higher trims or specific drivetrain configurations.

Stability Control:

Electronic Stability Control (ESC) may be available on later models or specific markets.

Passive Features

Airbags:

Driver and front passenger airbags are standard. Side airbags and curtain airbags may be optional on some trims.

Seatbelts:

Three-point seatbelts with pretensioners for front occupants. Three-point or lap belts for rear occupants.

Child Seat Anchors:

ISOFIX/LATCH child seat anchorage points are typically present.

💡 Technology Features

Infotainment

Audio System:

Base models typically feature a basic AM/FM radio with CD player and auxiliary input. Higher trims may offer upgraded audio systems with more speakers, MP3 playback, and possibly satellite radio compatibility.

Display:

Simple LCD or basic infotainment screen for audio and potentially climate controls, depending on trim.

Driver Assistance

Parking Assistance:

Optional rear parking sensors may be available on some models.

Cruise Control:

Available on higher trim levels or as an option.

Connectivity

Bluetooth:

Bluetooth connectivity for hands-free calling and audio streaming was not standard on all 2007 models but became more common on later versions or higher trims.

Usb Aux:

Auxiliary input jack (3.5mm) is common. USB ports were less common in 2007 but might be present on higher-spec or optional systems.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 km (6,000 miles) or 12 months, whichever comes first. Severe conditions may require more frequent changes.

Air Filter Replacement:

Every 30,000 km (18,000 miles) or as needed based on driving environment.

Cabin Air Filter Replacement:

Every 20,000 km (12,000 miles) or annually.

Spark Plug Replacement:

Typically every 60,000 - 100,000 km (36,000 - 60,000 miles), depending on spark plug type (standard vs. iridium).

Transmission Fluid Change Auto:

Every 80,000 km (50,000 miles) or as recommended by the manual for automatic transmissions.

Transmission Fluid Change Manual:

Every 100,000 km (60,000 miles) for manual transmissions.

Coolant Replacement:

First replacement at 160,000 km (100,000 miles) or 5 years, then every 80,000 km (50,000 miles) or 2-3 years thereafter.

Brake Fluid Replacement:

Every 2 years or 40,000 km (24,000 miles).

Fluid Specifications

Engine Oil Specification:

SAE 5W-30 or SAE 10W-30, API SN/SP or ILSAC GF-5/GF-6.

Engine Oil Capacity:

Approx. 3.5 Liters (3.7 US Quarts) with filter change.

Coolant Specification:

Ethylene Glycol based, 50/50 mix with deionized water. Use Daihatsu Super Long Life Coolant (SLLC) or equivalent.

Brake Fluid Specification:

DOT 3 or DOT 4.

Power Steering Fluid:

Dexron III/Mercon compatible fluid or specified power steering fluid.

Known Issues

Potential Issues:

Occasional reports of minor electrical gremlins, HVAC blower motor issues, and wear on suspension components (bushings, ball joints) due to its intended use in varied conditions. Check for timing chain stretch or noise on high-mileage engines (though generally robust).

Common Wear Items:

Brake pads and rotors, tires, suspension bushings, and potentially the clutch (for manual versions) are typical wear items.

📚 Vehicle History

Brand Heritage

Daihatsu Legacy:

Daihatsu is Japan's oldest surviving automobile manufacturer, known for producing small, affordable, and reliable vehicles, particularly kei cars and compact SUVs.

Model Evolution

Terios Generations:

The first generation (J100 series) was introduced in 1997. The second generation (J200/J210 series), launched in 2006, represented a significant redesign, becoming larger, more refined, and often sharing platforms or components with Toyota (e.g., Toyota Rush/Daihatsu Terios are siblings).

Production

Manufacturing Locations:

Primarily manufactured in Japan, with potential for assembly in other countries through Daihatsu's global network or for specific markets (e.g., Indonesia for some variants).

Production Period:

The J200/J210 generation was produced roughly from 2006 to 2017, with facelifts and minor updates occurring within this period.

🏆 Awards & Recognition

Recognitions

Segment Awards:

While not a recipient of numerous high-profile global awards, the Daihatsu Terios (and its rebadged counterparts like the Toyota Rush) has consistently received praise in various markets for its value, practicality, and suitability for families on a budget.

Ratings

Consumer Satisfaction:

Generally ranks well in consumer satisfaction surveys for reliability and running costs within its segment, particularly in markets where Daihatsu is a strong brand.