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Daihatsu Terios 2 J211 2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: 2 Chassis Code: J211 Model Year: 2010 👋 Introduction Market Position Segment: Compact SUV/Crossover, often positioned as an affordable and practical option in its class. Competitive Analysis Competitors: Competed with vehicles like the Toyota RAV4, Honda CR-V, Nissan Qashqai (market dependent), and Suzuki Vitara. Key Features Features: Known for its compact dimensions, practicality, optional four-wheel drive, and fuel efficiency for its class. Often lauded for its value for money. 📋 Manual Details Coverage Areas Coverage Overview: Comprehensive service, maintenance, and troubleshooting for all models, engines, and trims of the Daihatsu Terios 2 (J211) 2010. Page Count Estimated Page Count: Approximately 1500-2500 pages (typical for comprehensive workshop manuals, exact count varies by specific version). Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, and overhaul procedures for all engine variants, including timing belt/chain replacement, lubrication system, cooling system, fuel system (injection, pump, injectors), ignition system, emissions control, and engine management. Transmission: Coverage for both automatic and manual transmissions, including inspection, fluid changes, repair, overhaul, clutch replacement, and drive axle servicing. Drivetrain: Includes 4WD system operation, differentials, driveshafts, CV joints, and transfer case servicing and repair. Brakes: Front and rear brake system diagnosis, repair, and maintenance, including disc and drum brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), and brake fluid replacement. Suspension: Front and rear suspension components, including struts, shock absorbers, springs, control arms, bushings, and alignment procedures. Steering: Power steering system diagnosis, repair, and fluid servicing, including steering rack, pump, and linkage. Electrical: Complete electrical system diagrams, wiring harnesses, battery, charging system (alternator, starter), lighting, gauges, power windows, locks, wipers, and horn diagnostics and repair. Body And Chassis: Exterior and interior trim, doors, hood, tailgate, bumpers, glass, body panel repair, corrosion protection, and frame specifications. HVAC: Heating, ventilation, and air conditioning system service, diagnosis, and refrigerant handling. Safety Systems: Airbag system (SRS) diagnosis and replacement procedures, seat belt mechanisms. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections, and battery maintenance. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, fault code interpretation (OBD-II), and step-by-step troubleshooting guides. Repair: Detailed instructions for component removal, installation, adjustment, and replacement for all major systems. Rebuilds: Full engine and transmission overhaul procedures, including necessary specifications and tolerances. Diagnostics: Advanced diagnostic techniques, including multimeter usage, oscilloscope interpretation, and scan tool data analysis. Technical Depth Depth Level: Comprehensive, from basic DIY maintenance to advanced professional diagnostics and repairs. Suitable for home mechanics and professional technicians. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Printability: Printable pages for on-the-job reference. Print Quality Image Resolution: High-resolution diagrams, illustrations, and photographs for clarity. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Code: Likely 3SZ-VE (common for this generation, especially in export markets). Configuration: Inline 4-cylinder, DOHC, 16-valve Displacement: 1.5 Liters (1495 cc) Performance Horsepower: Approximately 105-109 PS (metric horsepower) at 6000 rpm (variant dependent). Torque: Approximately 140-145 Nm (Newton-meters) at 4400 rpm (variant dependent). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Management ECU: Engine Control Unit (ECU) with OBD-II diagnostics. 🔧 Transmission Standard Type: 5-speed Manual Transmission (MT) Optional Type: 4-speed Automatic Transmission (AT) Features Drivetrain Options: Available in Front-Wheel Drive (FWD) and Switchable/Full-Time Four-Wheel Drive (4WD). Fluid Specifications Automatic Transmission Fluid: Refer to manual for specific ATF type (e.g., Dexron III, Mercon, or proprietary Daihatsu fluid). Manual Transmission Fluid: Refer to manual for specific gear oil type and viscosity (e.g., GL-4). 📐 Dimensions Exterior Length: Approximately 4000-4100 mm (variant dependent). Width: Approximately 1690-1710 mm. Height: Approximately 1700-1740 mm. Wheelbase: Approximately 2580 mm. Weights Curb Weight: Approximately 1250-1350 kg (variant dependent). Gross Vehicle Weight: Refer to vehicle VIN plate or manual. Cargo Cargo Volume Rear Seats Up: Approximately 350-400 liters (estimated, varies with configuration). Cargo Volume Rear Seats Down: Approximately 750-850 liters (estimated, varies with configuration). 🛡️ Safety Features Ratings Crash Test Ratings: Varies by region and testing organization (e.g., NCAP, IIHS). Consult regional specific data for exact ratings. Active Features ABS: Anti-lock Braking System (standard on most trims/markets). Ebd: Electronic Brakeforce Distribution (often paired with ABS). Passive Features Airbags: Front airbags for driver and passenger. Side airbags and curtain airbags may be optional on higher trims. Seatbelts: 3-point seatbelts with pretensioners and load limiters for front seats. 3-point or lap belts for rear seats. Child Seat Anchors: ISOFIX/LATCH child seat anchorage points. 💡 Technology Features Infotainment Audio System: Standard AM/FM radio with CD player. Higher trims may feature MP3 compatibility, aux input, or upgraded speakers. Bluetooth connectivity was often optional or added later. Navigation: Factory navigation systems were optional on...
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Daihatsu Terios 2 J211 2010 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation:
2
Chassis Code:
J211
Model Year:
2010
👋 Introduction
Market Position
Segment:
Compact SUV/Crossover, often positioned as an affordable and practical option in its class.
Competitive Analysis
Competitors:
Competed with vehicles like the Toyota RAV4, Honda CR-V, Nissan Qashqai (market dependent), and Suzuki Vitara.
Key Features
Features:
Known for its compact dimensions, practicality, optional four-wheel drive, and fuel efficiency for its class. Often lauded for its value for money.
📋 Manual Details
Coverage Areas
Coverage Overview:
Comprehensive service, maintenance, and troubleshooting for all models, engines, and trims of the Daihatsu Terios 2 (J211) 2010.
Page Count
Estimated Page Count:
Approximately 1500-2500 pages (typical for comprehensive workshop manuals, exact count varies by specific version).
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, and overhaul procedures for all engine variants, including timing belt/chain replacement, lubrication system, cooling system, fuel system (injection, pump, injectors), ignition system, emissions control, and engine management.
Transmission:
Coverage for both automatic and manual transmissions, including inspection, fluid changes, repair, overhaul, clutch replacement, and drive axle servicing.
Drivetrain:
Includes 4WD system operation, differentials, driveshafts, CV joints, and transfer case servicing and repair.
Brakes:
Front and rear brake system diagnosis, repair, and maintenance, including disc and drum brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), and brake fluid replacement.
Suspension:
Front and rear suspension components, including struts, shock absorbers, springs, control arms, bushings, and alignment procedures.
Steering:
Power steering system diagnosis, repair, and fluid servicing, including steering rack, pump, and linkage.
Electrical:
Complete electrical system diagrams, wiring harnesses, battery, charging system (alternator, starter), lighting, gauges, power windows, locks, wipers, and horn diagnostics and repair.
Body And Chassis:
Exterior and interior trim, doors, hood, tailgate, bumpers, glass, body panel repair, corrosion protection, and frame specifications.
HVAC:
Heating, ventilation, and air conditioning system service, diagnosis, and refrigerant handling.
Safety Systems:
Airbag system (SRS) diagnosis and replacement procedures, seat belt mechanisms.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections, and battery maintenance.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault code interpretation (OBD-II), and step-by-step troubleshooting guides.
Repair:
Detailed instructions for component removal, installation, adjustment, and replacement for all major systems.
Rebuilds:
Full engine and transmission overhaul procedures, including necessary specifications and tolerances.
Diagnostics:
Advanced diagnostic techniques, including multimeter usage, oscilloscope interpretation, and scan tool data analysis.
Technical Depth
Depth Level:
Comprehensive, from basic DIY maintenance to advanced professional diagnostics and repairs. Suitable for home mechanics and professional technicians.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Printability:
Printable pages for on-the-job reference.
Print Quality
Image Resolution:
High-resolution diagrams, illustrations, and photographs for clarity.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Likely 3SZ-VE (common for this generation, especially in export markets).
Configuration:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
1.5 Liters (1495 cc)
Performance
Horsepower:
Approximately 105-109 PS (metric horsepower) at 6000 rpm (variant dependent).
Torque:
Approximately 140-145 Nm (Newton-meters) at 4400 rpm (variant dependent).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Management
ECU:
Engine Control Unit (ECU) with OBD-II diagnostics.
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (MT)
Optional
Type:
4-speed Automatic Transmission (AT)
Features
Drivetrain Options:
Available in Front-Wheel Drive (FWD) and Switchable/Full-Time Four-Wheel Drive (4WD).
Fluid Specifications
Automatic Transmission Fluid:
Refer to manual for specific ATF type (e.g., Dexron III, Mercon, or proprietary Daihatsu fluid).
Manual Transmission Fluid:
Refer to manual for specific gear oil type and viscosity (e.g., GL-4).
📐 Dimensions
Exterior
Length:
Approximately 4000-4100 mm (variant dependent).
Width:
Approximately 1690-1710 mm.
Height:
Approximately 1700-1740 mm.
Wheelbase:
Approximately 2580 mm.
Weights
Curb Weight:
Approximately 1250-1350 kg (variant dependent).
Gross Vehicle Weight:
Refer to vehicle VIN plate or manual.
Cargo
Cargo Volume Rear Seats Up:
Approximately 350-400 liters (estimated, varies with configuration).
Cargo Volume Rear Seats Down:
Approximately 750-850 liters (estimated, varies with configuration).
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by region and testing organization (e.g., NCAP, IIHS). Consult regional specific data for exact ratings.
Active Features
ABS:
Anti-lock Braking System (standard on most trims/markets).
Ebd:
Electronic Brakeforce Distribution (often paired with ABS).
Passive Features
Airbags:
Front airbags for driver and passenger. Side airbags and curtain airbags may be optional on higher trims.
Seatbelts:
3-point seatbelts with pretensioners and load limiters for front seats. 3-point or lap belts for rear seats.
Child Seat Anchors:
ISOFIX/LATCH child seat anchorage points.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM radio with CD player. Higher trims may feature MP3 compatibility, aux input, or upgraded speakers. Bluetooth connectivity was often optional or added later.
Navigation:
Factory navigation systems were optional on premium trims in certain markets.
Driver Assistance
Traction Control:
Traction Control System (TCS) and Electronic Stability Control (ESC) were optional or standard on higher trims in later production years/specific markets.
Connectivity
Usb Port:
USB ports and Bluetooth connectivity were not standard on all models; often integrated into aftermarket head units or higher trim packages.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 km or 12 months, whichever comes first (refer to manual for exact interval and specific oil type).
Air Filter Replacement:
Recommended every 20,000-40,000 km, or as per manual inspection.
Spark Plug Replacement:
Refer to manual; Iridium spark plugs often have longer intervals (e.g., 80,000-100,000 km).
Timing Belt Replacement:
If equipped with a timing belt (check if 3SZ-VE uses a belt or chain), typically around 100,000 km. If chain, usually no scheduled replacement but inspection for wear.
Fluid Specifications
Engine Oil Capacity:
Approximately 3.9 - 4.1 liters with filter change (check manual for precise capacity and grade).
Engine Oil Grade:
Typically 5W-30 or 10W-30 API SN/SP or ILSAC GF-5/GF-6 (confirm with manual).
Coolant Type:
Ethylene glycol-based, long-life coolant (e.g., Toyota Super Long Life Coolant or equivalent).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints, tie rods), front wheel bearings, exhaust system corrosion, clutch wear (manual transmission).
Engine Considerations:
While generally reliable, some reports of oil consumption on higher mileage units. Proper maintenance is key. Check for any TSBs (Technical Service Bulletins).
📚 Vehicle History
Brand Heritage
Brand Focus:
Daihatsu, a subsidiary of Toyota, specializes in small and compact vehicles, known for reliability and efficiency.
Model Evolution
Generation 2 Launch:
The second generation Terios (J200 series, including J211) was launched around 2005/2006 globally, representing a significant redesign from the first generation.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with production also occurring in other facilities depending on the market (e.g., India by Premier Automobiles, Indonesia by Astra Daihatsu Motor).
Production Years
Series Production:
The J200 series generally ran from approximately 2006 to 2017, with facelifts and updates occurring during its lifespan.
🏆 Awards & Recognition
Recognitions
General Reputation:
The Terios typically received positive reviews for its practicality, value, and capability as a compact SUV, particularly in its target markets. Specific awards vary by region and year.
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