Daihatsu Terios Complete Workshop Service Repair Manual 1997 1998 1999
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Model Generation: J100 Model Years Covered: 1997, 1998, 1999 Codes Chassis Code: J100 👋 Introduction Market Position Vehicle Segment: Compact SUV / Kei SUV (primarily known as a compact SUV in most markets outside Japan) Competitive Analysis Competitors 1997-1999: Suzuki Vitara, Honda CR-V (first generation), Toyota RAV4 (first generation), Mitsubishi Pajero Mini. Key Features Vehicle Philosophy: Compact, capable, and relatively affordable SUV offering practical space and genuine off-road ability for its class, particularly with its 4WD system. Manual Purpose Value Proposition: To provide owners and technicians with all necessary information to maintain, diagnose, and repair the Daihatsu Terios (J100) effectively and efficiently, saving on dealership service costs. 📋 Manual Details Coverage Areas Manual Type: Complete Workshop Service Repair Manual Language: English Format: Downloadable Digital Format (likely PDF) Page Count Estimated Page Count: Comprehensive (exact number not specified, but implies extensive coverage) 📖 Manual Coverage Systems Covered Engine Service: Engine overhaul, timing belt/chain, lubrication system, cooling system, fuel system, ignition system, emission control systems. Transmission Service: Manual and Automatic transmission repair, clutch service, gear shifting mechanisms, transmission fluid service. Drivetrain Service: Four-wheel drive system operation, transfer case, differentials, drive shafts, CV joints, wheel bearings. Suspension Steering: Front and rear suspension components, shock absorbers, springs, control arms, steering rack, power steering system, wheel alignment specifications. Brake System: Front and rear brake inspection and repair, hydraulic system, ABS (if equipped), parking brake service. Electrical System: Battery, charging system (alternator), starting system (starter), lighting system, fuses, relays, wiring diagrams, diagnostic procedures for sensors and actuators. Body Chassis: Body panel repair, door mechanisms, interior trim, glass replacement, chassis maintenance, rust prevention. HVAC System: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, refrigerant service, blower motor, climate controls. Fuel Tank Exhaust: Fuel tank, fuel pump, exhaust system components, catalytic converter replacement. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection. Troubleshooting Diagnostics: Systematic diagnostic charts, common fault finding, error code interpretation (if applicable). Component Repair Replacement: Step-by-step instructions for repairing or replacing virtually all mechanical and electrical components. Rebuilding Procedures: Detailed instructions for engine and transmission rebuilds. Specifications Tolerances: Torque specifications, clearance measurements, fluid capacities, electrical resistance values. Wiring Diagrams: Comprehensive electrical wiring diagrams for various systems. Technical Depth Depth Of Coverage: From basic maintenance and adjustments to complex diagnostic procedures and full component overhauls. Suitable for DIY enthusiasts and professional technicians. 📊 Manual Specifications File Format Digital Format: Likely PDF (Portable Document Format) allowing for easy searching and printing of specific sections. Print Quality Reproducibility: Designed for digital download, implying high-quality scanned or original factory documentation for clear reproduction of text and diagrams. Binding Type Binding Style: Not applicable to digital format, but original manuals are typically bound for durability. Paper Type Paper Quality: Not applicable to digital format, but original manuals typically use durable paper suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Code Common: HC-EJ Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement Cc: 1296 Bore X Stroke Mm: 72.0 x 80.6 (typical for HC-EJ) Compression Ratio: 9.5:1 (typical) Performance Horsepower Ps Rpm: 83-88 PS @ 6000 rpm (depending on market and specific tune) Torque Nm Rpm: 108-112 Nm @ 3200-4000 rpm (depending on market and specific tune) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Ignition System: Distributorless Ignition System (DIS) or Distributor-based, depending on specific model year/market. Engine Management ECU Type: ECU controlled engine management system. 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission Features Drivetrain Options: Rear-Wheel Drive (RWD) or Selectable Four-Wheel Drive (4WD) Transfer Case: Two-speed transfer case with center differential lock on 4WD models (may vary by trim). Fluid Specs Manual Transmission Fluid Type: API GL-4, SAE 75W-90 (typical recommendation, always verify with manual) Automatic Transmission Fluid Type: Dexron III or equivalent (typical recommendation, always verify with manual) 📐 Dimensions Exterior Length Mm: 3,720 - 3,770 (depending on market and bumper variations) Width Mm: 1,600 - 1,620 Height Mm: 1,695 - 1,705 Wheelbase Mm: 2,430 Ground Clearance Mm: 195 - 200 (approximate) Weights Curb Weight Kg: 1,050 - 1,150 (depending on transmission and drivetrain) Gross Vehicle Weight Kg: Approximately 1,600 kg (typical) 🛡️ Safety Features Ratings Crash Test Ratings: No prominent official crash test ratings publicly available for this specific generation in major global markets like Euro NCAP or NHTSA, common for vehicles of this era and market segment. Local market safety standards applied. Active Features ABS: Available on higher trim levels or as an option. ABS control module, sensors, and hydraulic modulator. Passive Features Airbags: Driver airbag (standard), passenger airbag (optional or standard on some trims). Seatbelts: Three-point seatbelts with pre-tensioners for front occupants, two-point or three-point for rear occupants. Child Seat Anchors: ISOFIX or similar...
Compact, capable, and relatively affordable SUV offering practical space and genuine off-road ability for its class, particularly with its 4WD system.
Manual Purpose
Value Proposition:
To provide owners and technicians with all necessary information to maintain, diagnose, and repair the Daihatsu Terios (J100) effectively and efficiently, saving on dealership service costs.
📋 Manual Details
Coverage Areas
Manual Type:
Complete Workshop Service Repair Manual
Language:
English
Format:
Downloadable Digital Format (likely PDF)
Page Count
Estimated Page Count:
Comprehensive (exact number not specified, but implies extensive coverage)
Four-wheel drive system operation, transfer case, differentials, drive shafts, CV joints, wheel bearings.
Suspension Steering:
Front and rear suspension components, shock absorbers, springs, control arms, steering rack, power steering system, wheel alignment specifications.
Brake System:
Front and rear brake inspection and repair, hydraulic system, ABS (if equipped), parking brake service.
Electrical System:
Battery, charging system (alternator), starting system (starter), lighting system, fuses, relays, wiring diagrams, diagnostic procedures for sensors and actuators.
Body Chassis:
Body panel repair, door mechanisms, interior trim, glass replacement, chassis maintenance, rust prevention.
HVAC System:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, refrigerant service, blower motor, climate controls.
Fuel Tank Exhaust:
Fuel tank, fuel pump, exhaust system components, catalytic converter replacement.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection.
Comprehensive electrical wiring diagrams for various systems.
Technical Depth
Depth Of Coverage:
From basic maintenance and adjustments to complex diagnostic procedures and full component overhauls. Suitable for DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF (Portable Document Format) allowing for easy searching and printing of specific sections.
Print Quality
Reproducibility:
Designed for digital download, implying high-quality scanned or original factory documentation for clear reproduction of text and diagrams.
Binding Type
Binding Style:
Not applicable to digital format, but original manuals are typically bound for durability.
Paper Type
Paper Quality:
Not applicable to digital format, but original manuals typically use durable paper suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
HC-EJ
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement Cc:
1296
Bore X Stroke Mm:
72.0 x 80.6 (typical for HC-EJ)
Compression Ratio:
9.5:1 (typical)
Performance
Horsepower Ps Rpm:
83-88 PS @ 6000 rpm (depending on market and specific tune)
Torque Nm Rpm:
108-112 Nm @ 3200-4000 rpm (depending on market and specific tune)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Ignition System:
Distributorless Ignition System (DIS) or Distributor-based, depending on specific model year/market.
Engine Management
ECU Type:
ECU controlled engine management system.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
Drivetrain Options:
Rear-Wheel Drive (RWD) or Selectable Four-Wheel Drive (4WD)
Transfer Case:
Two-speed transfer case with center differential lock on 4WD models (may vary by trim).
Fluid Specs
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90 (typical recommendation, always verify with manual)
Automatic Transmission Fluid Type:
Dexron III or equivalent (typical recommendation, always verify with manual)
📐 Dimensions
Exterior
Length Mm:
3,720 - 3,770 (depending on market and bumper variations)
Width Mm:
1,600 - 1,620
Height Mm:
1,695 - 1,705
Wheelbase Mm:
2,430
Ground Clearance Mm:
195 - 200 (approximate)
Weights
Curb Weight Kg:
1,050 - 1,150 (depending on transmission and drivetrain)
Gross Vehicle Weight Kg:
Approximately 1,600 kg (typical)
🛡️ Safety Features
Ratings
Crash Test Ratings:
No prominent official crash test ratings publicly available for this specific generation in major global markets like Euro NCAP or NHTSA, common for vehicles of this era and market segment. Local market safety standards applied.
Active Features
ABS:
Available on higher trim levels or as an option. ABS control module, sensors, and hydraulic modulator.
Passive Features
Airbags:
Driver airbag (standard), passenger airbag (optional or standard on some trims).
Seatbelts:
Three-point seatbelts with pre-tensioners for front occupants, two-point or three-point for rear occupants.
Child Seat Anchors:
ISOFIX or similar child seat anchor points may be present depending on market.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player or cassette player, usually with 2-4 speakers. Aftermarket upgrades common.
Dashboard Controls:
Manual climate controls (HVAC), basic instrument cluster with tachometer, speedometer, fuel gauge, and engine temperature gauge.
Driver Assistance
Traction Control:
Not commonly available on this generation.
Hill Descent Control:
Not available.
Connectivity
Bluetooth Integration:
Not factory equipped; requires aftermarket installation.
Usb Ports:
Not factory equipped.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 - 10,000 km or 6-12 months (typical, refer to manual for exact recommendation based on driving conditions).
Engine Oil Filter Replacement:
At every oil change.
Air Filter Replacement:
Every 20,000 - 30,000 km or annually (typical).
Spark Plug Replacement:
Every 40,000 - 60,000 km (depending on plug type, platinum plugs will last longer).
Timing Belt Replacement:
Critical item. Typically 80,000 - 100,000 km or 5-7 years. Failure can cause catastrophic engine damage. Manual will specify exact interval and any associated components like water pump and tensioners.
Transmission Fluid Change:
Manual: Every 40,000 - 60,000 km. Automatic: Every 30,000 - 50,000 km (especially if used in severe conditions).
Coolant Replacement:
Every 40,000 - 60,000 km or 2-3 years (typical, depending on coolant type).
Fluid Specifications
Engine Oil Type Viscosity:
API SG or SH, SAE 10W-30 or 10W-40 (typical, verify with manual for climate and specific model year).
Engine Coolant Type:
Ethylene Glycol based, silicate-free coolant (typically green or a specific Daihatsu blend).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
Clutch wear (manual transmission), suspension bushings and ball joints due to age and potential off-road use, exhaust system corrosion, radiator hoses and clamps.
Engine Potential Issues:
Timing belt failure if not replaced on schedule, potential for oil leaks from seals and gaskets due to age, minor coolant leaks from hoses.
4Wd System Maintenance:
Regular lubrication of driveshaft U-joints and transfer case/differential fluid changes are crucial for longevity of the 4WD system.
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Daihatsu has a long history, particularly in producing small, efficient, and capable vehicles, including Kei cars and compact SUVs, with a focus on practicality and affordability.
Model Evolution
Terios Introduction:
The Daihatsu Terios was introduced in 1997 as a successor to smaller Daihatsu recreational vehicles, designed to compete in the growing compact SUV segment.
J100 Era Context:
This first generation (J100) was characterized by its ladder-frame chassis (uncommon for small SUVs today, but offering robustness), rear coil springs, and a capable 4WD system, giving it better off-road credentials than many monocoque-based competitors.
Production
Manufacturing Locations:
Primarily manufactured in Japan by Daihatsu Motor Co., Ltd. Also produced or assembled under license in other countries.
🏆 Awards & Recognition
Recognitions
Awards Received:
Specific industry awards for the 1997-1999 Terios are not widely publicized. However, Daihatsu vehicles are often recognized for their reliability, fuel efficiency, and value for money in their respective segments.
Ratings
Consumer Satisfaction:
Generally considered a reliable and practical vehicle, particularly in markets where Daihatsu has a strong presence. Owner satisfaction often stems from its go-anywhere capability and lower purchase price compared to larger SUVs.
Certifications
Emission Standards:
Compliant with relevant emissions standards for the respective model years and markets (e.g., Euro 2/3, JPN standards). Manual will detail specific emission control system components.
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