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Daihatsu Terios II J200 J210 J211 2008 Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios II Chassis Codes: J200, J210, J211 Model Year: 2008 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV Target Audience: Individuals and families seeking a versatile, compact, and capable SUV for urban and light off-road use. Competitive Analysis Key Competitors: Suzuki Vitara, Honda CR-V (early generations), Toyota RAV4 (early generations), Nissan X-Trail (early generations). Key Features Drivetrain Availability: Available in both 2WD and 4WD (AWD) configurations. Practicality: Known for its practical interior packaging and surprisingly spacious cabin for its exterior dimensions. Off Road Capability: Features a genuine 4WD system and decent ground clearance, offering better off-road capability than many competitors in its class. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Repair and Service Language: English Format: PDF Download Page Count Estimated Page Count: High (Detailed Workshop Manual) Manual Type Manual Type: Service and Repair Manual 📖 Manual Coverage Systems Covered Engine Mechanical: Full engine disassembly, inspection, repair, and reassembly, including cylinder head, block, pistons, crankshaft, camshafts, timing system, and lubrication. Engine Fuel System: Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, fuel filter replacement, diagnosis and repair. Engine Ignition System: Ignition coils, spark plugs, wiring, ignition timing, ECU control, diagnostic procedures. Engine Cooling System: Radiator, thermostat, water pump, coolant hoses, fan operation, diagnosis and leak repair. Engine Exhaust System: Exhaust manifold, catalytic converter, muffler, exhaust pipes, O2 sensors, diagnosis and replacement. Transmission Manual: Clutch system, gearbox internal components, gear shift mechanism, lubrication, repair procedures. Transmission Automatic: Automatic transmission components, torque converter, valve body, shift control, fluid service, diagnosis and repair. Drivetrain AWD: Four-wheel drive system operation, transfer case, differentials (front and rear), driveshafts, CV joints, diagnosis and maintenance. Suspension Front: MacPherson strut assembly, control arms, ball joints, stabilizer bar, steering knuckle, alignment specifications. Suspension Rear: Multi-link suspension (typical for this generation), trailing arms, coil springs, shock absorbers, alignment specifications. Steering System: Power steering system (hydraulic or electric), steering rack, tie rods, steering column, diagnosis and repair. Braking System: Front and rear disc brakes, brake calipers, pads, rotors, brake lines, master cylinder, ABS system components, bleed procedures. Electrical System Charging: Alternator, battery, voltage regulator, wiring diagrams, charging system diagnosis. Electrical System Starting: Starter motor, ignition switch, starter circuit wiring, diagnosis. Electrical System Lighting: Headlights, taillights, interior lights, fog lights, wiring diagrams, bulb replacement. Electrical System Instruments: Instrument cluster, gauges, warning lights, fuel level sensor, speedometer, tachometer. Body And Chassis: Body panel removal/installation, door mechanisms, interior trim, underbody components, chassis structural information. HVAC System: Air conditioning system (compressor, condenser, evaporator), heater core, blower motor, climate controls, refrigerant handling. Safety Systems Airbags: Airbag module locations, SRS control unit, sensors, wiring, diagnostic procedures. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, cabin air filter replacement, spark plug replacement, fluid level checks and top-offs. Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common and uncommon faults, fault code interpretation, wiring diagrams for fault tracing. Component Replacement: Detailed instructions for replacing major components such as engines, transmissions, alternators, starters, water pumps, brake calipers, etc. Scheduled Maintenance: Comprehensive service intervals for all major maintenance items based on mileage or time. Specifications Data: Torque specifications for all fasteners, fluid capacities, electrical specifications, diagnostic data. Technical Depth Depth Of Coverage: Comprehensive, covering from basic maintenance to full mechanical and electrical system overhauls. Diagnostic Tools: Information on required specialized tools and diagnostic equipment for effective repairs. Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle systems, essential for troubleshooting. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable if professionally generated. Print Quality Image Resolution: Typically high resolution for clear diagrams and photos. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Common: 3SZ-VE (1.5L 4-cylinder DOHC VVT-i) Engine Displacement: 1495 cc (1.5 Liters) Engine Configuration: Inline 4-cylinder Engine Valvetrain: DOHC, 16 valves with Variable Valve Timing (VVT-i) Performance Horsepower Approx: 109 PS @ 6000 rpm (subject to regional variations) Torque Approx: 141 Nm @ 4400 rpm (subject to regional variations) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: Unleaded Gasoline (Octane rating may vary by region) 🔧 Transmission Standard Transmission Type Common: 4-Speed Automatic Optional Transmission Type Optional: 5-Speed Manual Features AWD System: Electronically controlled, full-time 4WD system with viscous coupling or center differential. 📐 Dimensions Exterior Length Approx: 4000 - 4070 mm (depending on market and minor facelifts) Width Approx: 1690 - 1705 mm Height Approx: 1700 - 1740 mm Wheelbase Approx: 2580 mm Ground Clearance Approx: 190 - 200 mm Weights Curb Weight Approx: 1250 - 1350 kg (depending on configuration) 🛡️ Safety Features Ratings NHTSA Rating Typical: Varies by market; often 4-star for front impact in regions with similar testing. Active Features ABS: Standard on most models. Electronic Brakeforce Distribution: EBD, often paired with ABS. Brake Assist: BA, available...
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Daihatsu Terios II J200 J210 J211 2008 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios II
Chassis Codes:
J200, J210, J211
Model Year:
2008
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV
Target Audience:
Individuals and families seeking a versatile, compact, and capable SUV for urban and light off-road use.
Competitive Analysis
Key Competitors:
Suzuki Vitara, Honda CR-V (early generations), Toyota RAV4 (early generations), Nissan X-Trail (early generations).
Key Features
Drivetrain Availability:
Available in both 2WD and 4WD (AWD) configurations.
Practicality:
Known for its practical interior packaging and surprisingly spacious cabin for its exterior dimensions.
Off Road Capability:
Features a genuine 4WD system and decent ground clearance, offering better off-road capability than many competitors in its class.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Repair and Service
Language:
English
Format:
PDF Download
Page Count
Estimated Page Count:
High (Detailed Workshop Manual)
Manual Type
Manual Type:
Service and Repair Manual
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full engine disassembly, inspection, repair, and reassembly, including cylinder head, block, pistons, crankshaft, camshafts, timing system, and lubrication.
Engine Fuel System:
Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, fuel filter replacement, diagnosis and repair.
Engine Ignition System:
Ignition coils, spark plugs, wiring, ignition timing, ECU control, diagnostic procedures.
Engine Cooling System:
Radiator, thermostat, water pump, coolant hoses, fan operation, diagnosis and leak repair.
Engine Exhaust System:
Exhaust manifold, catalytic converter, muffler, exhaust pipes, O2 sensors, diagnosis and replacement.
Transmission Manual:
Clutch system, gearbox internal components, gear shift mechanism, lubrication, repair procedures.
Transmission Automatic:
Automatic transmission components, torque converter, valve body, shift control, fluid service, diagnosis and repair.
Drivetrain AWD:
Four-wheel drive system operation, transfer case, differentials (front and rear), driveshafts, CV joints, diagnosis and maintenance.
Suspension Front:
MacPherson strut assembly, control arms, ball joints, stabilizer bar, steering knuckle, alignment specifications.
Suspension Rear:
Multi-link suspension (typical for this generation), trailing arms, coil springs, shock absorbers, alignment specifications.
Steering System:
Power steering system (hydraulic or electric), steering rack, tie rods, steering column, diagnosis and repair.
Braking System:
Front and rear disc brakes, brake calipers, pads, rotors, brake lines, master cylinder, ABS system components, bleed procedures.
Electrical System Charging:
Alternator, battery, voltage regulator, wiring diagrams, charging system diagnosis.
Electrical System Starting:
Starter motor, ignition switch, starter circuit wiring, diagnosis.
Electrical System Lighting:
Headlights, taillights, interior lights, fog lights, wiring diagrams, bulb replacement.
Electrical System Instruments:
Instrument cluster, gauges, warning lights, fuel level sensor, speedometer, tachometer.
Body And Chassis:
Body panel removal/installation, door mechanisms, interior trim, underbody components, chassis structural information.
HVAC System:
Air conditioning system (compressor, condenser, evaporator), heater core, blower motor, climate controls, refrigerant handling.
Safety Systems Airbags:
Airbag module locations, SRS control unit, sensors, wiring, diagnostic procedures.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, cabin air filter replacement, spark plug replacement, fluid level checks and top-offs.
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common and uncommon faults, fault code interpretation, wiring diagrams for fault tracing.
Component Replacement:
Detailed instructions for replacing major components such as engines, transmissions, alternators, starters, water pumps, brake calipers, etc.
Scheduled Maintenance:
Comprehensive service intervals for all major maintenance items based on mileage or time.
Specifications Data:
Torque specifications for all fasteners, fluid capacities, electrical specifications, diagnostic data.
Technical Depth
Depth Of Coverage:
Comprehensive, covering from basic maintenance to full mechanical and electrical system overhauls.
Diagnostic Tools:
Information on required specialized tools and diagnostic equipment for effective repairs.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems, essential for troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if professionally generated.
Print Quality
Image Resolution:
Typically high resolution for clear diagrams and photos.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
3SZ-VE (1.5L 4-cylinder DOHC VVT-i)
Engine Displacement:
1495 cc (1.5 Liters)
Engine Configuration:
Inline 4-cylinder
Engine Valvetrain:
DOHC, 16 valves with Variable Valve Timing (VVT-i)
Performance
Horsepower Approx:
109 PS @ 6000 rpm (subject to regional variations)
Torque Approx:
141 Nm @ 4400 rpm (subject to regional variations)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
Unleaded Gasoline (Octane rating may vary by region)
🔧 Transmission
Standard
Transmission Type Common:
4-Speed Automatic
Optional
Transmission Type Optional:
5-Speed Manual
Features
AWD System:
Electronically controlled, full-time 4WD system with viscous coupling or center differential.
📐 Dimensions
Exterior
Length Approx:
4000 - 4070 mm (depending on market and minor facelifts)
Width Approx:
1690 - 1705 mm
Height Approx:
1700 - 1740 mm
Wheelbase Approx:
2580 mm
Ground Clearance Approx:
190 - 200 mm
Weights
Curb Weight Approx:
1250 - 1350 kg (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Rating Typical:
Varies by market; often 4-star for front impact in regions with similar testing.
Active Features
ABS:
Standard on most models.
Electronic Brakeforce Distribution:
EBD, often paired with ABS.
Brake Assist:
BA, available on some higher trims.
Passive Features
Airbags Front:
Driver and passenger front airbags typically standard.
Airbags Side:
Available side curtain airbags on select models/trims.
Seatbelts:
3-point seatbelts with pretensioners and force limiters for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player, often with basic speaker configuration. Auxiliary input available on some models.
Climate Control:
Manual climate control system standard; automatic climate control available on higher trims.
Driver Assistance
ABS Availability:
Standard across most markets for 2008.
AWD Control:
Electronically managed 4WD system, typically with driver-selectable modes or automatic engagement.
Connectivity
Bluetooth:
Rarely offered as standard in 2008; aftermarket solutions common.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 10,000 km or 12 months, whichever comes first (refer to manual for exact specification).
Air Filter Replacement:
Every 20,000 km or 24 months.
Spark Plug Replacement:
Every 40,000 km (for standard iridium plugs).
Transmission Fluid Change Auto:
Every 40,000 - 80,000 km, depending on driving conditions.
Transmission Fluid Change Manual:
Every 80,000 km.
Fluid Specifications
Engine Oil Type:
API SG, SH, SJ, or SL; SAE 5W-30 or 10W-30 recommended (check manual for specific viscosity based on climate).
Coolant Type:
Ethylene glycol-based, Toyota Super Long Life Coolant (SLLC) or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4.
Transmission Fluid Type Auto:
Dexron III or equivalent.
Transmission Fluid Type Manual:
API GL-4 SAE 75W-90.
Power Steering Fluid:
DEXRON II or III.
Known Issues
Ignition Coils:
Some reports of premature ignition coil failure, leading to misfires.
Suspension Bushings:
Wear in suspension bushings, particularly control arm bushings, can lead to knocking noises and uneven tire wear.
Exhaust Manifold:
Cracking of the exhaust manifold is a known issue on some 3SZ-VE engines.
Power Steering Pump:
Occasional leaks or failure of the power steering pump.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota Motor Corporation, has a long history of producing small, efficient, and reliable vehicles, particularly in the Kei car segment and compact utility vehicles.
Model Evolution
Terios Generation Ii:
The J200 series Terios II, launched in 2006, represented a significant redesign from its predecessor. It grew in size, adopted a more contemporary styling, and improved interior refinement while retaining its core strengths of compact size and 4WD capability. It was also sold under different brands in various markets, most notably as the Toyota Rush.
Production
Manufacturing Location:
Primarily manufactured in Japan and Indonesia.
🏆 Awards & Recognition
Recognitions
Reliability Reputation:
Daihatsu vehicles are generally recognized for their good reliability, especially given their Toyota parentage and mechanical simplicity.
Ratings
Jdp Power Rating:
Not typically rated individually by JD Power in major markets outside Asia, but the Toyota Rush variant might have associated ratings.
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