🏷️ Basic Information Identification Make: Daihatsu Model: Terios Chassis Code: J100 Series Model Years Covered: 1997, 1998, 1999 Codes Engine Codes Typically Covered: H2, H20, H4F (depending on specific market variant) 👋 Introduction Market Position Market Segment: Compact SUV / Crossover, positioned as an affordable and capable off-road oriented vehicle. Competitive Analysis Key Competitors 1997-1999: Suzuki Vitara/Sidekick, Toyota RAV4 (early models), Honda CR-V (early models), Mitsubishi Pajero/Montero Sport (smaller variants). Key Features Vehicle Selling Points: Compact dimensions, affordable price point, genuine 4WD capability with selectable 4WD or permanent 4WD (depending on market), rugged styling, practical interior for its size. Manual Value Proposition Benefits For Owner: Empowers owners and independent mechanics with the official procedures and specifications needed for accurate diagnosis, maintenance, and repair, reducing reliance on expensive dealership services. 📋 Manual Details Coverage Areas Systems Covered: Engine mechanical, engine management (EFI), fuel system, exhaust system, cooling system, lubrication system, ignition system, transmission (manual and automatic), transfer case, drivetrain, axles, suspension (front and rear), steering system, braking system (ABS often included), chassis, body and frame, electrical system (lighting, instrumentation, starting, charging), HVAC (heating, ventilation, air conditioning), interior trim, exterior trim, body panels, diagnostic procedures, troubleshooting. Body And Interior: Covers removal and installation of interior trim panels, seats, dashboard components, door panels, exterior body panels, bumpers, and glass. Page Count Estimated Page Count: Likely between 800-1200 pages (typical for a comprehensive workshop manual of this era, specific page count not provided but inferred from scope) Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English (primary, with potential for regional variations in original publication) Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul procedures for all J100 series engine variants including piston ring replacement, bearing replacement, cylinder head service, camshaft timing, valve guide replacement, crankshaft service. Engine Management: Diagnosis and repair of Electronic Fuel Injection (EFI) systems, including sensor testing (MAP, TPS, O2, ECT, Crankshaft Position), injector testing, ECU troubleshooting, and emissions control systems. Transmission Drivetrain: Service procedures for both manual transmissions (e.g., M12, M15 variants) and automatic transmissions (e.g., 4-speed automatics), including clutch replacement, gear synchronization, torque converter checks, and 4WD system service (transfer case and drive shafts). Suspension Steering Brakes: Detailed procedures for front strut replacement, rear shock absorber service, leaf spring inspection and replacement, power steering system diagnosis and repair, brake pad and rotor replacement, brake caliper overhaul, ABS system component testing and bleeding procedures. Electrical Diagnostics: Comprehensive wiring diagrams, fuse and relay identification, charging system testing (alternator, starter), lighting system troubleshooting, horn, wiper, and power accessory circuit diagnosis. Procedures Included Maintenance: Scheduled maintenance checks, oil and filter changes, coolant flushes, spark plug replacement, air filter replacement, fuel filter replacement, brake fluid changes, differential fluid changes, transmission fluid changes. Repair Overhaul: Complete engine rebuild procedures, transmission overhaul, clutch replacement, differential rebuild, suspension component replacement, steering rack replacement, brake system overhauls, body panel alignment and repair. Troubleshooting: Diagnostic flowcharts for common drivability issues, electrical faults, starting problems, braking system anomalies, and HVAC system malfunctions. Wheel Alignment Specs: Includes front and rear wheel alignment specifications (caster, camber, toe) and adjustment procedures. Emission Control Diagnostics: Diagnostic information for emission control systems, including EGR valve operation and EVAP system checks. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures, including specific resistance values, voltage checks, and signal waveform analysis for critical sensors and actuators, often referencing OBD-II (or equivalent pre-OBD-II diagnostic codes). Specifications Tolerances: Precise specifications for all mechanical and electrical components, including torque values for fasteners, piston ring end gap, bearing clearances, valve lash (if adjustable), and critical component measurements. 📊 Manual Specifications File Format File Format Quality: Searchable PDF with high-resolution scans, allowing for clear reading and printing of diagrams and text. PDF Searchability: Text-searchable PDF allowing quick navigation to specific topics and components. Print Quality Print Reproducibility: Designed for clear printing, with legibility of diagrams, tables, and technical text. Binding Type Binding Type: Not Applicable (PDF Format) Paper Type Paper Type: Not Applicable (PDF Format) ⚙️ Engine Specifications Primary Engine Engine Model: Daihatsu HD-E (common variant for this era, often referred to by displacement) Engine Type: Inline 4-cylinder, SOHC (Single Overhead Camshaft) Displacement Cc: 1296 cc (1.3 Liters) and 1590 cc (1.6 Liters) for common variants. Bore X Stroke: Typically around 71.0 mm x 81.4 mm for 1.3L; 76.0 mm x 87.1 mm for 1.6L (specifics vary). Performance Horsepower Ps: Approximately 88 PS (65 kW) for the 1.3L and 105 PS (77 kW) for the 1.6L (figures may vary by market and tuning). Torque Nm: Around 110-115 Nm for 1.3L and 135-140 Nm for 1.6L (figures may vary). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel Octane: Unleaded gasoline, typically 91 RON (Research Octane Number). Cooling Lubrication Cooling System Type: Pressurized liquid cooling system Engine Oil Type Spec: API SG/SH or higher, SAE 10W-30...