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Daihatsu Terios J100 Complete Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Model Code: J100 Series Generation: First Generation Production Years Covered: 1997-2000 👋 Introduction Market Position Vehicle Segment: Compact SUV / Mini SUV Key Selling Points: Compact size, affordable pricing, genuine 4WD capability, practicality for urban and light off-road use. Competitive Analysis Primary Competitors: Suzuki Vitara, Mitsubishi Pajero Mini, Toyota RAV4 (early models), Honda CR-V (early models). Key Features Drivetrain: Available in 2WD and 4WD configurations. Body Style: Three-door and five-door hatchback body styles. Orientation: Right-hand drive (RHD) for Japan and other markets, Left-hand drive (LHD) for other export markets. 📋 Manual Details Coverage Areas Primary Languages: English Regions Covered: Global (primarily Japan, Europe, Australasia) Page Count Estimated Pages: High (typically 1000+ pages for a complete workshop manual) Manual Type Type: Complete Workshop Service Repair Manual Format Format: Downloadable Digital File (e.g., PDF) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnosis, timing belt, cooling system, lubrication, fuel system, ignition system, emissions control. Transmission: Manual and Automatic transmission repair, clutch, gearbox, driveshafts, differentials, fluid specifications. Chassis: Frame, suspension (front and rear), steering system, wheel alignment, brake system (front/rear discs/drums), ABS. Electrical: Wiring diagrams, starter, alternator, battery, lighting system, ignition system, power windows, central locking, HVAC controls, fuses, relays. Body: Body panels, doors, windows, seats, interior trim, bumpers, exterior trim, glass replacement, rust repair. Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake, transmission), filter replacements, spark plug replacement, belt replacement. Repair: Component replacement, engine rebuild, transmission overhaul, brake caliper replacement, suspension arm replacement, exhaust system repair. Troubleshooting: Diagnostic flowcharts, common fault finding, symptom-based diagnosis, error code explanations (if applicable). Diagnostics: Engine performance diagnostics, electrical system testing, component testing procedures. Technical Depth Depth: Comprehensive - covers from basic maintenance to complete engine and transmission rebuilds, including detailed specifications and torque values. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable, allowing for quick information retrieval. Print Quality Printability: Designed for printing specific sections or the entire manual for workshop use. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: G13BA (1.3L), G15A/G15KS (1.5L) Displacement Liters: 1.3 L (1300 cc) or 1.5 L (1500 cc) Configuration: Inline 4-cylinder, SOHC or DOHC, naturally aspirated. Performance Horsepower Hp: Approx. 80-90 HP (depending on engine variant) Torque Lb-Ft: Approx. 85-100 lb-ft (depending on engine variant) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Maintenance Timing Belt Replacement Interval Km: 100,000 km (or as per manual recommendation) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features 4Wd System: Full-time 4WD with viscous coupling center differential (optional). Fluid Specifications Manual Transmission Fluid Type: API GL-4 SAE 75W-90 or SAE 80W-90 (check manual for exact specification) Automatic Transmission Fluid Type: Dexron II/III or equivalent (check manual for exact specification) 📐 Dimensions Exterior Length Mm: Approx. 3,700-3,995 mm (varies by body style) Width Mm: Approx. 1,600-1,695 mm Height Mm: Approx. 1,660-1,705 mm Wheelbase Mm: Approx. 2,280 mm Weights Curb Weight Kg: Approx. 1,000-1,150 kg Gross Vehicle Weight Rating Kg: Approx. 1,400-1,550 kg 🛡️ Safety Features Ratings Crash Test Ratings: Limited global testing for this era, primarily based on Japanese domestic market standards. Active Features ABS: Optional Anti-lock Braking System (ABS) available on some models. Traction Control: Not typically available on this generation. Passive Features Airbags: Driver airbag standard on many models, passenger airbag optional. Seatbelts: 3-point seatbelts with pre-tensioners (front), 2-point or 3-point (rear). 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD or cassette player, often with 2 or 4 speakers. Navigation: Not typically available on this generation. Driver Assistance Cruise Control: Optional on higher trim levels or specific markets. Parking Sensors: Not typically available on this generation. Connectivity Bluetooth: Not available on this generation. Power Features Power Windows: Standard on many models, optional on lower trims. Rear windows may be crank-operated on some 3-door models. Power Mirrors: Optional on some models. 🔧 Maintenance Service Intervals Engine Oil Change Km: 5,000 - 10,000 km (or 6-12 months, depending on driving conditions and oil type) Air Filter Replacement Km: 20,000 - 40,000 km (or as needed) Spark Plug Replacement Km: 40,000 - 60,000 km (depending on spark plug type) Fluid Specifications Engine Oil Type: API SJ/SL SAE 10W-30 or 10W-40 (check manual for precise viscosity and API rating) Coolant Type: Ethylene Glycol-based antifreeze, mixed 50/50 with distilled water. Brake Fluid Type: DOT 3 or DOT 4 (check manual) Known Issues Common Wear Item: Clutch wear (manual transmission), suspension bushings, front wheel bearings. Potential Electrical Issue: Corrosion on electrical connectors, aging of power window motors. Engine Related: Minor oil leaks from seals, potential for carbon buildup on valves if maintenance is neglected. 📚 Vehicle History Brand Heritage Brand Focus: Daihatsu is known for producing small, fuel-efficient,...
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Daihatsu Terios J100 Complete Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Model Code:
J100 Series
Generation:
First Generation
Production Years Covered:
1997-2000
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Mini SUV
Key Selling Points:
Compact size, affordable pricing, genuine 4WD capability, practicality for urban and light off-road use.
Competitive Analysis
Primary Competitors:
Suzuki Vitara, Mitsubishi Pajero Mini, Toyota RAV4 (early models), Honda CR-V (early models).
Key Features
Drivetrain:
Available in 2WD and 4WD configurations.
Body Style:
Three-door and five-door hatchback body styles.
Orientation:
Right-hand drive (RHD) for Japan and other markets, Left-hand drive (LHD) for other export markets.
📋 Manual Details
Coverage Areas
Primary Languages:
English
Regions Covered:
Global (primarily Japan, Europe, Australasia)
Page Count
Estimated Pages:
High (typically 1000+ pages for a complete workshop manual)
Manual Type
Type:
Complete Workshop Service Repair Manual
Format
Format:
Downloadable Digital File (e.g., PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnosis, timing belt, cooling system, lubrication, fuel system, ignition system, emissions control.
Transmission:
Manual and Automatic transmission repair, clutch, gearbox, driveshafts, differentials, fluid specifications.
Chassis:
Frame, suspension (front and rear), steering system, wheel alignment, brake system (front/rear discs/drums), ABS.
Electrical:
Wiring diagrams, starter, alternator, battery, lighting system, ignition system, power windows, central locking, HVAC controls, fuses, relays.
Body:
Body panels, doors, windows, seats, interior trim, bumpers, exterior trim, glass replacement, rust repair.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, brake, transmission), filter replacements, spark plug replacement, belt replacement.
Repair:
Component replacement, engine rebuild, transmission overhaul, brake caliper replacement, suspension arm replacement, exhaust system repair.
Troubleshooting:
Diagnostic flowcharts, common fault finding, symptom-based diagnosis, error code explanations (if applicable).
Diagnostics:
Engine performance diagnostics, electrical system testing, component testing procedures.
Technical Depth
Depth:
Comprehensive - covers from basic maintenance to complete engine and transmission rebuilds, including detailed specifications and torque values.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable, allowing for quick information retrieval.
Print Quality
Printability:
Designed for printing specific sections or the entire manual for workshop use.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
G13BA (1.3L), G15A/G15KS (1.5L)
Displacement Liters:
1.3 L (1300 cc) or 1.5 L (1500 cc)
Configuration:
Inline 4-cylinder, SOHC or DOHC, naturally aspirated.
Performance
Horsepower Hp:
Approx. 80-90 HP (depending on engine variant)
Torque Lb-Ft:
Approx. 85-100 lb-ft (depending on engine variant)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Maintenance
Timing Belt Replacement Interval Km:
100,000 km (or as per manual recommendation)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
4Wd System:
Full-time 4WD with viscous coupling center differential (optional).
Fluid Specifications
Manual Transmission Fluid Type:
API GL-4 SAE 75W-90 or SAE 80W-90 (check manual for exact specification)
Automatic Transmission Fluid Type:
Dexron II/III or equivalent (check manual for exact specification)
📐 Dimensions
Exterior
Length Mm:
Approx. 3,700-3,995 mm (varies by body style)
Width Mm:
Approx. 1,600-1,695 mm
Height Mm:
Approx. 1,660-1,705 mm
Wheelbase Mm:
Approx. 2,280 mm
Weights
Curb Weight Kg:
Approx. 1,000-1,150 kg
Gross Vehicle Weight Rating Kg:
Approx. 1,400-1,550 kg
🛡️ Safety Features
Ratings
Crash Test Ratings:
Limited global testing for this era, primarily based on Japanese domestic market standards.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on some models.
Traction Control:
Not typically available on this generation.
Passive Features
Airbags:
Driver airbag standard on many models, passenger airbag optional.
Seatbelts:
3-point seatbelts with pre-tensioners (front), 2-point or 3-point (rear).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD or cassette player, often with 2 or 4 speakers.
Navigation:
Not typically available on this generation.
Driver Assistance
Cruise Control:
Optional on higher trim levels or specific markets.
Parking Sensors:
Not typically available on this generation.
Connectivity
Bluetooth:
Not available on this generation.
Power Features
Power Windows:
Standard on many models, optional on lower trims. Rear windows may be crank-operated on some 3-door models.
Power Mirrors:
Optional on some models.
🔧 Maintenance
Service Intervals
Engine Oil Change Km:
5,000 - 10,000 km (or 6-12 months, depending on driving conditions and oil type)
Air Filter Replacement Km:
20,000 - 40,000 km (or as needed)
Spark Plug Replacement Km:
40,000 - 60,000 km (depending on spark plug type)
Fluid Specifications
Engine Oil Type:
API SJ/SL SAE 10W-30 or 10W-40 (check manual for precise viscosity and API rating)
Coolant Type:
Ethylene Glycol-based antifreeze, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 (check manual)
Known Issues
Common Wear Item:
Clutch wear (manual transmission), suspension bushings, front wheel bearings.
Potential Electrical Issue:
Corrosion on electrical connectors, aging of power window motors.
Engine Related:
Minor oil leaks from seals, potential for carbon buildup on valves if maintenance is neglected.
📚 Vehicle History
Brand Heritage
Brand Focus:
Daihatsu is known for producing small, fuel-efficient, and practical vehicles, often with a focus on urban mobility and affordability.
Model Evolution
Predecessor:
No direct predecessor in the compact SUV segment for Daihatsu, but builds on Daihatsu's experience with compact and off-road capable vehicles.
Successor:
Daihatsu Terios (J200 Series - 2006 onwards), which grew in size and featured different engine options.
Production
Manufacturing Location:
Japan (primarily Daihatsu's main production facilities).
Global Availability:
Sold in Japan (as Toyota Cami in some instances), Europe, Australia, and various other export markets.
🏆 Awards & Recognition
Recognitions
Segment Popularity:
Popular in its segment for its value and genuine off-road capability in a compact package.
Off Road Capability:
Often praised for its surprising off-road prowess for its size and class, especially in 4WD variants.
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