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Daihatsu Terios J100 1997 1998 1999 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Codes Chassis Code: J100 Generation Generation Code: First Generation (J100) 👋 Introduction Market Position Vehicle Type: Compact SUV / Kei SUV (Japanese market designation) Target Audience: Individuals seeking a compact, capable off-road vehicle for urban and light off-road use. Competitive Analysis Competitors: Suzuki Jimny, Honda HR-V (early models), Toyota RAV4 (early models), Mitsubishi Pajero Mini. Key Features Drivetrain Availability: Available in both 2WD and 4WD configurations. Compact Dimensions: Designed for maneuverability and ease of parking, particularly in urban environments. Off Road Capability: Body-on-frame construction (typical for this era Terios) and available 4WD provide decent off-road credentials for its size. 📋 Manual Details Coverage Areas Covered Years: 1997, 1998, 1999 Page Count Estimated Page Count: Hundreds (typical workshop manual for this era) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital Download (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Yes (including disassembly, inspection, assembly, overhaul) Engine Electrical: Yes (ignition, starting, charging, sensors, ECU diagnostics) Transmission: Yes (manual and automatic, including operation, overhaul, and diagnostics) Drivetrain: Yes (4WD system, transfer case, differentials, drive shafts, CV joints) Suspension: Yes (front and rear suspension components, alignment, shock absorbers, springs) Steering: Yes (power steering system, steering gear, steering column) Brakes: Yes (front and rear brake systems, ABS if equipped, hydraulics, servicing) Fuel System: Yes (fuel pump, injectors, fuel tank, lines, emission controls) Cooling System: Yes (radiator, water pump, thermostat, hoses) Exhaust System: Yes (catalytic converter, mufflers, pipes, emissions) HVAC: Yes (heating, ventilation, and air conditioning system) Body And Frame: Yes (body panels, interior trim, chassis repairs, corrosion protection) Electrical And Wiring: Yes (wiring diagrams, fuse locations, component testing, lighting, accessories) Procedures Included Routine Maintenance: Yes (oil changes, filter replacements, fluid checks, spark plugs) Troubleshooting: Yes (diagnostic charts, symptom-based troubleshooting) Repair And Overhaul: Yes (detailed procedures for component removal, repair, and reinstallation) Diagnostics: Yes (OBD-II information where applicable, sensor testing, electronic system diagnostics) Technical Depth Depth: Comprehensive (from basic maintenance to full engine and transmission rebuilds) 📊 Manual Specifications File Format Digital Format: PDF Print Quality Image Clarity: High-resolution (typically, original scans or professionally created PDFs) Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: HDC-C (for 3-cylinder) or HC-EJ (for 4-cylinder) Engine Type: Inline 3-cylinder or Inline 4-cylinder, DOHC, 16-valve, naturally aspirated Displacement: 659 cc (3-cylinder, Kei car classification) or 1298 cc (4-cylinder, non-Kei) Performance Horsepower 659Cc: Approx. 64 PS (47 kW) at 7000 rpm (Varies by JDM regulations) Torque 659Cc: Approx. 97 Nm (72 lb-ft) at 5000 rpm (Varies by JDM regulations) Horsepower 1298Cc: Approx. 88-90 PS (65-67 kW) at 6000 rpm Torque 1298Cc: Approx. 115-120 Nm (85-89 lb-ft) at 3500-4000 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Cooling System Cooling Type: Water-cooled 🔧 Transmission Standard Transmission Type Standard 4Cyl: 5-speed Manual Transmission Optional Transmission Type Optional 4Cyl: 4-speed Automatic Transmission Features Transfer Case 4Wd: Part-time 4WD system with locking center differential (on some models) and low-range gearing. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or SAE 80W-90 (refer to manual for exact spec) Automatic Transmission Fluid: Dexron III or equivalent (refer to manual for exact spec) 📐 Dimensions Exterior Length: Approx. 3,395 mm (3-door) / 3,675 mm (5-door) - varies by market and configuration Width: Approx. 1,475 mm (3-door Kei) / 1,600 mm (non-Kei) Height: Approx. 1,630 mm (3-door) / 1,660 mm (5-door) Weights Curb Weight: Approx. 920 kg - 1100 kg (depending on configuration) Gross Vehicle Weight: Varies by model, consult manual for specific GVWR. 🛡️ Safety Features Ratings Crash Test Ratings: Information limited for this era JDM/export model. Consult specific regional safety organizations for available data. Active Features ABS: Optional Anti-lock Braking System (ABS) available on some higher trim levels. Passive Features Airbags: Driver airbag typically standard, passenger airbag optional or standard on higher trims depending on market. Seatbelts: Front and rear seatbelts, with pretensioners for front seats on some models. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, often with CD or cassette player. Speaker configuration varies by trim. Driver Assistance Traction Control: Not commonly available on J100 models. Connectivity Aux Input: Unlikely to be standard; aftermarket solutions would be necessary. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 km to 7,500 km or 6 months, whichever comes first (consult manual for precise recommendation). Air Filter Replacement: Every 15,000 km to 30,000 km, or as needed based on driving conditions (consult manual). Spark Plug Replacement: Every 40,000 km to 60,000 km for standard plugs; higher for iridium/platinum (consult manual). Timing Belt Replacement: Crucial for these engines. Typically every 80,000 km to 100,000 km or 5-7 years (consult manual for exact interval and procedure). Fluid Specifications Engine Oil Capacity: Approx. 3.0 - 3.5 liters (for 1.3L...
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Daihatsu Terios J100 1997 1998 1999 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Codes
Chassis Code:
J100
Generation
Generation Code:
First Generation (J100)
👋 Introduction
Market Position
Vehicle Type:
Compact SUV / Kei SUV (Japanese market designation)
Target Audience:
Individuals seeking a compact, capable off-road vehicle for urban and light off-road use.
Competitive Analysis
Competitors:
Suzuki Jimny, Honda HR-V (early models), Toyota RAV4 (early models), Mitsubishi Pajero Mini.
Key Features
Drivetrain Availability:
Available in both 2WD and 4WD configurations.
Compact Dimensions:
Designed for maneuverability and ease of parking, particularly in urban environments.
Off Road Capability:
Body-on-frame construction (typical for this era Terios) and available 4WD provide decent off-road credentials for its size.
📋 Manual Details
Coverage Areas
Covered Years:
1997, 1998, 1999
Page Count
Estimated Page Count:
Hundreds (typical workshop manual for this era)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes (including disassembly, inspection, assembly, overhaul)
Engine Electrical:
Yes (ignition, starting, charging, sensors, ECU diagnostics)
Transmission:
Yes (manual and automatic, including operation, overhaul, and diagnostics)
Drivetrain:
Yes (4WD system, transfer case, differentials, drive shafts, CV joints)
Suspension:
Yes (front and rear suspension components, alignment, shock absorbers, springs)
Steering:
Yes (power steering system, steering gear, steering column)
Brakes:
Yes (front and rear brake systems, ABS if equipped, hydraulics, servicing)
Fuel System:
Yes (fuel pump, injectors, fuel tank, lines, emission controls)
Cooling System:
Yes (radiator, water pump, thermostat, hoses)
Exhaust System:
Yes (catalytic converter, mufflers, pipes, emissions)
HVAC:
Yes (heating, ventilation, and air conditioning system)
Body And Frame:
Yes (body panels, interior trim, chassis repairs, corrosion protection)
Electrical And Wiring:
Yes (wiring diagrams, fuse locations, component testing, lighting, accessories)
Procedures Included
Routine Maintenance:
Yes (oil changes, filter replacements, fluid checks, spark plugs)
Troubleshooting:
Yes (diagnostic charts, symptom-based troubleshooting)
Repair And Overhaul:
Yes (detailed procedures for component removal, repair, and reinstallation)
Diagnostics:
Yes (OBD-II information where applicable, sensor testing, electronic system diagnostics)
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine and transmission rebuilds)
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Image Clarity:
High-resolution (typically, original scans or professionally created PDFs)
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
HDC-C (for 3-cylinder) or HC-EJ (for 4-cylinder)
Engine Type:
Inline 3-cylinder or Inline 4-cylinder, DOHC, 16-valve, naturally aspirated
Displacement:
659 cc (3-cylinder, Kei car classification) or 1298 cc (4-cylinder, non-Kei)
Performance
Horsepower 659Cc:
Approx. 64 PS (47 kW) at 7000 rpm (Varies by JDM regulations)
Torque 659Cc:
Approx. 97 Nm (72 lb-ft) at 5000 rpm (Varies by JDM regulations)
Horsepower 1298Cc:
Approx. 88-90 PS (65-67 kW) at 6000 rpm
Torque 1298Cc:
Approx. 115-120 Nm (85-89 lb-ft) at 3500-4000 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Cooling System
Cooling Type:
Water-cooled
🔧 Transmission
Standard
Transmission Type Standard 4Cyl:
5-speed Manual Transmission
Optional
Transmission Type Optional 4Cyl:
4-speed Automatic Transmission
Features
Transfer Case 4Wd:
Part-time 4WD system with locking center differential (on some models) and low-range gearing.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or SAE 80W-90 (refer to manual for exact spec)
Automatic Transmission Fluid:
Dexron III or equivalent (refer to manual for exact spec)
📐 Dimensions
Exterior
Length:
Approx. 3,395 mm (3-door) / 3,675 mm (5-door) - varies by market and configuration
Width:
Approx. 1,475 mm (3-door Kei) / 1,600 mm (non-Kei)
Height:
Approx. 1,630 mm (3-door) / 1,660 mm (5-door)
Weights
Curb Weight:
Approx. 920 kg - 1100 kg (depending on configuration)
Gross Vehicle Weight:
Varies by model, consult manual for specific GVWR.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Information limited for this era JDM/export model. Consult specific regional safety organizations for available data.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on some higher trim levels.
Passive Features
Airbags:
Driver airbag typically standard, passenger airbag optional or standard on higher trims depending on market.
Seatbelts:
Front and rear seatbelts, with pretensioners for front seats on some models.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, often with CD or cassette player. Speaker configuration varies by trim.
Driver Assistance
Traction Control:
Not commonly available on J100 models.
Connectivity
Aux Input:
Unlikely to be standard; aftermarket solutions would be necessary.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 km to 7,500 km or 6 months, whichever comes first (consult manual for precise recommendation).
Air Filter Replacement:
Every 15,000 km to 30,000 km, or as needed based on driving conditions (consult manual).
Spark Plug Replacement:
Every 40,000 km to 60,000 km for standard plugs; higher for iridium/platinum (consult manual).
Timing Belt Replacement:
Crucial for these engines. Typically every 80,000 km to 100,000 km or 5-7 years (consult manual for exact interval and procedure).
Fluid Specifications
Engine Oil Capacity:
Approx. 3.0 - 3.5 liters (for 1.3L HC-EJ engine), consult manual for exact capacity.
Engine Oil Viscosity:
0W-20, 5W-30, or 10W-40 depending on climate and manufacturer recommendation (consult manual).
Coolant Capacity:
Approx. 4.5 - 5.0 liters (consult manual for exact capacity).
Brake Fluid Type:
DOT 3 or DOT 4 (consult manual for specific requirement).
Known Issues
Timing Belt Wear:
Critical to follow replacement intervals due to potential for catastrophic engine damage if it breaks. Tensioner and idler pulley also recommended for replacement.
4Wd System Maintenance:
Regular servicing of transfer case and differentials is important for longevity, especially if used off-road.
Exhaust Corrosion:
As with many vehicles of this age, exhaust system components can be susceptible to rust and corrosion, particularly in certain climates.
📚 Vehicle History
Brand Heritage
Daihatsu History:
Daihatsu, a subsidiary of Toyota, has a long history of producing compact and efficient vehicles, particularly in the Kei car segment in Japan.
Model Evolution
Terios J100 Launch:
The Daihatsu Terios (J100) was launched in 1997 as a compact SUV designed to offer higher ground clearance and 4WD capability in a small package.
Production
Production Period:
1997-2000 (for J100 series)
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Awards:
Specific awards for the J100 Terios are not widely publicized on a global scale, but it was popular in its intended markets for its niche appeal.
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