DAIHATSU TERIOS J100 Series Full Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Series: J100 Production Years Covered: 1997-2000 Codes Engine Code: HC-EJ 👋 Introduction Market Position Vehicle Segment: Compact SUV / Mini SUV Target Audience: Owners seeking DIY maintenance and repair, independent repair shops Competitive Analysis Key Competitors: Suzuki Vitara, Mitsubishi Pajero Mini, Toyota RAV4 (early models) Key Features Vehicle Strengths: Compact size, off-road capability (often with 4WD option), fuel efficiency Manual Value Proposition: Empowers owners and technicians with in-depth knowledge for effective maintenance and repair, reducing reliance on dealerships. 📋 Manual Details Coverage Areas Primary Coverage: Workshop service and repair Scope: Comprehensive mechanical and electrical systems Page Count Estimated Page Count: Over 1000 (typical for full workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (likely PDF, printable) 📖 Manual Coverage Systems Covered Engine Mechanical: Full disassembly, inspection, repair, and reassembly of engine components Engine Management: EFI system, ignition system, starting system, charging system Drivetrain: Clutch, manual transmission, automatic transmission, transmission & transfer case, propeller shaft, front & rear differential, front & rear axle Suspension Steering: Front & rear suspension, steering system Brakes: Brake system including A.B.S. (Anti-lock Braking System) diagnostics and repair Body Chassis: Body construction, interior and exterior components, body electrical systems Electrical Diagrams: Comprehensive harness and wiring diagrams for all electrical systems Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid level checks, spark plug service, belt inspections/replacement Diagnostics: Troubleshooting procedures, fault code interpretation (if applicable), diagnostic flowcharts Repair Overhaul: Detailed step-by-step instructions for component removal, repair, and installation Adjustment Calibration: Procedures for adjusting brakes, clutch, suspension components, and engine systems Technical Depth Depth: Full rebuild specifications for major components, detailed diagnostic procedures Troubleshooting Focus: Systematic approach to identifying and resolving common and complex issues Diagnostic Tools: Information on required special tools and diagnostic equipment 📊 Manual Specifications File Format Format Details: Likely a searchable PDF, optimized for printing specific sections Print Quality Quality: High-resolution diagrams, clear text, and sharp images Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: HC-EJ Configuration: Inline 4-cylinder, SOHC (Single Overhead Camshaft) Displacement: 1.3 Liters (1300 cc) Bore X Stroke: 70.0 mm x 83.4 mm (estimated, requires manual verification) Compression Ratio: 9.5:1 (estimated, requires manual verification) Performance Horsepower: Approx. 85-90 PS (63-66 kW) at 6000 RPM (estimated, varies by market and specific tune) Torque: Approx. 110-120 Nm (81-89 lb-ft) at 3500 RPM (estimated, varies by market and specific tune) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Octane rating specified in manual) Emission Control System: Emission Control system (detailed in manual) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Drive Type: Available in 2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive) Transfer Case: Integrated transfer case for 4WD models (details in manual) Fluid Specs Manual Transmission Fluid: API GL-4, SAE 75W-90 (typical, verify with manual) Automatic Transmission Fluid: Dexron II/III or equivalent (typical, verify with manual) 📐 Dimensions Exterior Length: Approx. 3,710 mm (146.1 inches) Width: Approx. 1,600 mm (63.0 inches) Height: Approx. 1,700 mm (66.9 inches) (including roof rails) Wheelbase: Approx. 2,380 mm (93.7 inches) Weights Curb Weight: Approx. 1,040 - 1,150 kg (2,293 - 2,535 lbs) (varies by configuration) Gross Vehicle Weight Rating: To be specified in manual Cargo Cargo Volume: Details on cargo space and seating configurations available in manual 🛡️ Safety Features Ratings Crash Test Results: Information on safety ratings (e.g., from JNCAP, Euro NCAP if applicable) may be limited for this era and market; manual will detail passive safety features. Active Features Braking System: Disc front, Drum rear (typical). Anti-lock Braking System (ABS) available on some trims. Passive Features Airbags: Driver airbag standard on most models; passenger airbag availability varies. Seatbelts: 3-point seatbelts with pretensioners (front), 2-point or 3-point rear seatbelts. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player or cassette deck (depending on trim level and market). Driver Assistance ABS: Anti-lock Braking System (ABS) was an option on some models, significantly improving braking control. Connectivity Features: Limited connectivity by modern standards; primarily focused on basic vehicle operation and safety. Other Features Power Steering: Hydraulic power steering typically featured. Air Conditioning: Air conditioning system included on most higher trim levels. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 - 10,000 km or 6-12 months (refer to manual for exact recommendation based on driving conditions). Air Filter Replacement: Every 15,000 - 30,000 km or as needed based on inspection. Spark Plug Replacement: Every 30,000 - 40,000 km (refer to manual for specific plug type and gap). Coolant Replacement: Every 2-4 years or 40,000 - 60,000 km. Fluid Specifications Engine Oil: API SJ or SL, SAE 10W-30 or 10W-40 (verify viscosity for climate). Coolant: Ethylene Glycol-based antifreeze, typically a 50/50 mix...
70.0 mm x 83.4 mm (estimated, requires manual verification)
Compression Ratio:
9.5:1 (estimated, requires manual verification)
Performance
Horsepower:
Approx. 85-90 PS (63-66 kW) at 6000 RPM (estimated, varies by market and specific tune)
Torque:
Approx. 110-120 Nm (81-89 lb-ft) at 3500 RPM (estimated, varies by market and specific tune)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Octane rating specified in manual)
Emission Control
System:
Emission Control system (detailed in manual)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
Drive Type:
Available in 2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive)
Transfer Case:
Integrated transfer case for 4WD models (details in manual)
Fluid Specs
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (typical, verify with manual)
Automatic Transmission Fluid:
Dexron II/III or equivalent (typical, verify with manual)
📐 Dimensions
Exterior
Length:
Approx. 3,710 mm (146.1 inches)
Width:
Approx. 1,600 mm (63.0 inches)
Height:
Approx. 1,700 mm (66.9 inches) (including roof rails)
Wheelbase:
Approx. 2,380 mm (93.7 inches)
Weights
Curb Weight:
Approx. 1,040 - 1,150 kg (2,293 - 2,535 lbs) (varies by configuration)
Gross Vehicle Weight Rating:
To be specified in manual
Cargo
Cargo Volume:
Details on cargo space and seating configurations available in manual
🛡️ Safety Features
Ratings
Crash Test Results:
Information on safety ratings (e.g., from JNCAP, Euro NCAP if applicable) may be limited for this era and market; manual will detail passive safety features.
Active Features
Braking System:
Disc front, Drum rear (typical). Anti-lock Braking System (ABS) available on some trims.
Passive Features
Airbags:
Driver airbag standard on most models; passenger airbag availability varies.
Seatbelts:
3-point seatbelts with pretensioners (front), 2-point or 3-point rear seatbelts.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player or cassette deck (depending on trim level and market).
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an option on some models, significantly improving braking control.
Connectivity
Features:
Limited connectivity by modern standards; primarily focused on basic vehicle operation and safety.
Other Features
Power Steering:
Hydraulic power steering typically featured.
Air Conditioning:
Air conditioning system included on most higher trim levels.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 - 10,000 km or 6-12 months (refer to manual for exact recommendation based on driving conditions).
Air Filter Replacement:
Every 15,000 - 30,000 km or as needed based on inspection.
Spark Plug Replacement:
Every 30,000 - 40,000 km (refer to manual for specific plug type and gap).
Coolant Replacement:
Every 2-4 years or 40,000 - 60,000 km.
Fluid Specifications
Engine Oil:
API SJ or SL, SAE 10W-30 or 10W-40 (verify viscosity for climate).
Coolant:
Ethylene Glycol-based antifreeze, typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 (verify with manual).
Known Issues
Common Problems:
Potential for minor oil leaks from valve cover gasket or oil pan; clutch wear on high-mileage vehicles; occasional electrical issues related to aging wiring or grounds.
Transmission Wear:
Check for smooth shifting in both manual and automatic transmissions; fluid changes are crucial.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu, a subsidiary of Toyota, historically focused on compact and fuel-efficient vehicles.
Model Evolution
Terios J100 Introduction:
The J100 series was Daihatsu's entry into the burgeoning compact SUV market, known for its practicality and surprisingly capable off-road performance for its size.
Production
Manufacturing Location:
Primarily Japan, with potential for CKD assembly in other markets.
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