Daihatsu Terios J102 2000-2006 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Model Code: J102 Model Years Covered: 2000-2006 Codes Chassis Code: J102G 👋 Introduction Market Position Segment: Compact SUV / Mini SUV Target Audience: Individuals and families seeking a versatile, capable, and compact all-wheel-drive vehicle for urban and light off-road use. Competitive Analysis Key Competitors: Suzuki Vitara, Toyota RAV4 (early generations), Honda CR-V (early generations), Mitsubishi Pajero Mini. Key Features Vehicle Type: Compact SUV with available 4WD, body-on-frame construction for durability. Powertrain Options: Known for its robust and fuel-efficient 4-cylinder engines. Versatility: Practical interior space and a surprisingly capable 4WD system for its size. 📋 Manual Details Coverage Areas Geographic Coverage: Global (factory specifications, applicable to most markets) Page Count Estimated Page Count: 500+ Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, emissions, starting, charging systems. Transmission: Manual and automatic transmission overhaul, operation, diagnostics, fluid service. Drivetrain: Front-wheel drive (FWD) and four-wheel drive (4WD) systems, differentials, driveshafts, axles. Suspension: Front and rear suspension components, struts, springs, bushings, alignment specifications. Steering: Power steering system, steering rack, tie rods, wheel alignment. Brakes: Front and rear brake systems (disc/drum), ABS (if equipped), hydraulic components, bleeding procedures. Electrical: Wiring diagrams, lighting systems, instrument panel, power accessories, fuses, relays, battery. Bodywork: Body panels, doors, hinges, latches, interior trim, glass, exterior trim. HVAC: Heating, ventilation, and air conditioning (HVAC) system operation, diagnosis, and component replacement. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, belt inspections. Troubleshooting: Diagnostic procedures for common faults, fault code interpretation (OBD-II if applicable). Repair: Step-by-step repair instructions for all major mechanical and electrical components. Overhaul: Detailed procedures for engine and transmission disassembly, inspection, and reassembly. Diagnostics: Comprehensive diagnostic charts and procedures for identifying and resolving issues. Technical Depth Depth: Full factory-level repair and maintenance information, suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Print Quality Quality: High-resolution images and diagrams, clear text for easy reading and printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: K3-VE Engine Type: 1.3L (1298cc) DOHC Inline-4, 16-valve Bore X Stroke: 72.0 mm x 79.2 mm Compression Ratio: 9.0:1 Performance Horsepower: 85-87 PS (approx. 84-86 bhp) at 6000 rpm Torque: 11.8-12.1 kgf·m (approx. 86-87 lb-ft) at 3200-3600 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Octane rating as per local standards, typically 91 RON) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission Features Drivetrain Options: Available in Front-Wheel Drive (FWD) and Full-Time Four-Wheel Drive (4WD) with center differential. 📐 Dimensions Exterior Length: Approx. 3,995 mm (157.3 inches) Width: Approx. 1,695 mm (66.7 inches) Height: Approx. 1,705 mm (67.1 inches) (with roof rails) Wheelbase: Approx. 2,430 mm (95.7 inches) Ground Clearance: Approx. 195 mm (7.7 inches) Weights Curb Weight: Approx. 1,120 kg - 1,180 kg (2,469 - 2,601 lbs), depending on configuration. Gross Vehicle Weight Rating Gvwr: Approx. 1,650 kg (3,638 lbs) 🛡️ Safety Features Ratings Crash Test Ratings: Varies by market and testing agency. Generally, models from this era may have lower ratings compared to modern vehicles. Active Features ABS: Optional Anti-lock Braking System (ABS) available on some trims. 4Wd System: Full-time 4WD system with viscous coupling center differential for enhanced traction. Passive Features Airbags: Driver and front passenger airbags standard on many models. Seatbelts: 3-point seatbelts with pretensioners for front occupants, 3-point or lap belts for rear occupants. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player or cassette player, typically 4-6 speakers. Dashboard Features: Analog gauges for speedometer, tachometer, fuel, and temperature. Basic indicator lights. Driver Assistance Traction Control: Limited or no electronic driver assistance systems like traction control or stability control on most models from this era. Connectivity Bluetooth: Not typically factory-equipped; aftermarket solutions available. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first (refer to manual for precise interval). Air Filter Replacement: Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on driving conditions. Spark Plug Replacement: Every 30,000 - 60,000 miles (48,000 - 96,000 km), depending on spark plug type (copper vs. platinum/iridium). Coolant Change Interval: Every 2-4 years or 30,000-60,000 miles (48,000-96,000 km). Fluid Specifications Engine Oil Type: API SN/SM/SL or ILSAC GF-5/GF-4, SAE 5W-30 or 10W-30 (refer to manual for exact viscosity based on climate). Engine Oil Capacity: Approx. 3.7 liters (3.9 US quarts) with filter change. Transmission Fluid Type Manual: API GL-4, SAE 75W-90 or 80W-90 gear oil. Transmission Fluid Type Automatic: Dexron III/Mercon compatible ATF. Coolant Type: Ethylene Glycol based, P-HOAT...
Body panels, doors, hinges, latches, interior trim, glass, exterior trim.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system operation, diagnosis, and component replacement.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, belt inspections.
Troubleshooting:
Diagnostic procedures for common faults, fault code interpretation (OBD-II if applicable).
Repair:
Step-by-step repair instructions for all major mechanical and electrical components.
Overhaul:
Detailed procedures for engine and transmission disassembly, inspection, and reassembly.
Diagnostics:
Comprehensive diagnostic charts and procedures for identifying and resolving issues.
Technical Depth
Depth:
Full factory-level repair and maintenance information, suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Quality:
High-resolution images and diagrams, clear text for easy reading and printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
K3-VE
Engine Type:
1.3L (1298cc) DOHC Inline-4, 16-valve
Bore X Stroke:
72.0 mm x 79.2 mm
Compression Ratio:
9.0:1
Performance
Horsepower:
85-87 PS (approx. 84-86 bhp) at 6000 rpm
Torque:
11.8-12.1 kgf·m (approx. 86-87 lb-ft) at 3200-3600 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Octane rating as per local standards, typically 91 RON)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Drivetrain Options:
Available in Front-Wheel Drive (FWD) and Full-Time Four-Wheel Drive (4WD) with center differential.
📐 Dimensions
Exterior
Length:
Approx. 3,995 mm (157.3 inches)
Width:
Approx. 1,695 mm (66.7 inches)
Height:
Approx. 1,705 mm (67.1 inches) (with roof rails)
Wheelbase:
Approx. 2,430 mm (95.7 inches)
Ground Clearance:
Approx. 195 mm (7.7 inches)
Weights
Curb Weight:
Approx. 1,120 kg - 1,180 kg (2,469 - 2,601 lbs), depending on configuration.
Gross Vehicle Weight Rating Gvwr:
Approx. 1,650 kg (3,638 lbs)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by market and testing agency. Generally, models from this era may have lower ratings compared to modern vehicles.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on some trims.
4Wd System:
Full-time 4WD system with viscous coupling center differential for enhanced traction.
Passive Features
Airbags:
Driver and front passenger airbags standard on many models.
Seatbelts:
3-point seatbelts with pretensioners for front occupants, 3-point or lap belts for rear occupants.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player or cassette player, typically 4-6 speakers.
Dashboard Features:
Analog gauges for speedometer, tachometer, fuel, and temperature. Basic indicator lights.
Driver Assistance
Traction Control:
Limited or no electronic driver assistance systems like traction control or stability control on most models from this era.
Connectivity
Bluetooth:
Not typically factory-equipped; aftermarket solutions available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first (refer to manual for precise interval).
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km), depending on spark plug type (copper vs. platinum/iridium).
Coolant Change Interval:
Every 2-4 years or 30,000-60,000 miles (48,000-96,000 km).
Fluid Specifications
Engine Oil Type:
API SN/SM/SL or ILSAC GF-5/GF-4, SAE 5W-30 or 10W-30 (refer to manual for exact viscosity based on climate).
Engine Oil Capacity:
Approx. 3.7 liters (3.9 US quarts) with filter change.
Transmission Fluid Type Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Type Automatic:
Dexron III/Mercon compatible ATF.
Coolant Type:
Ethylene Glycol based, P-HOAT (Phosphated Hybrid Organic Acid Technology) or equivalent, typically a long-life pink or red coolant.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
desgaste de bujes de suspensión, rótulas, juntas homocinéticas, embrague (en transmisiones manuales).
Cooling System Concerns:
Potential for radiator leaks or thermostat issues over time.
Exhaust System:
Corrosion and rust on exhaust components, especially in areas with road salt.
📚 Vehicle History
Brand Heritage
Manufacturer:
Daihatsu Motor Co., Ltd., a Japanese automobile manufacturer, a subsidiary of Toyota Motor Corporation.
Model Evolution
Generation:
First Generation Terios (J100 series).
Design Philosophy:
Designed as a compact, affordable, and capable off-road-oriented vehicle, often referred to as a 'mini-SUV'.
Production
Production Years For Gen:
1997–2006
Manufacturing Locations:
Japan, and licensed production in other countries.
🏆 Awards & Recognition
Recognitions
Awards Received:
While specific awards for this model are not widely publicized, the Terios has been recognized in various markets for its affordability and practicality as a small SUV.
Ratings
Customer Satisfaction:
Generally viewed as a reliable and economical vehicle, particularly in markets where it was popular.
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