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Daihatsu Terios J102 Complete Workshop Service Repair Manual 2000 2001 2002 2003 2004 2005

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation Code: J100/J102 Model Years Covered: 2000, 2001, 2002, 2003, 2004, 2005 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Target Audience: Consumers seeking an affordable, compact, and capable all-wheel-drive vehicle for light off-roading and urban utility. Competitive Analysis Key Competitors: Suzuki Vitara, Honda CR-V (early models), Toyota RAV4 (early models), Kia Sportage, Hyundai Tucson. Key Features Body Style: 3-door and 5-door SUV body styles. Drivetrain: Available in rear-wheel drive (RWD) and selectable four-wheel drive (4WD) configurations. Off Road Capability: Compact dimensions, good ground clearance, and 4WD system provide surprising off-road prowess for its class. 📋 Manual Details Coverage Areas Coverage Scope: Complete Workshop Service Repair Page Count Estimated Page Count: Varies by specific edition, typically 500+ pages for comprehensive coverage. Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, and overhaul procedures for all engine variants. Transmission: Manual and Automatic transmission repair, clutch, and drivetrain components. Brakes: Hydraulic system, ABS, disc and drum brake servicing, adjustments, and component replacement. Suspension Steering: Front and rear suspension components, steering rack, power steering system, wheel alignment. Electrical System: Wiring diagrams, lighting, ignition, charging system, starter, body control modules, fuses, relays. Body Chassis: Body panel repair, interior trim, glass replacement, chassis structural integrity, corrosion prevention. Cooling Heating Ac: Radiator, cooling fan, thermostat, heater core, A/C system refrigerant, compressor, and climate control. Fuel System: Fuel pump, injectors, fuel lines, EVAP system, fuel tank servicing. Exhaust System: Catalytic converter, mufflers, exhaust pipes, sensor diagnosis. Wheels Tires: Tire pressure monitoring, rotation, balancing, wheel specifications. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid level checks, lubrication points, belt inspections. Troubleshooting Diagnostics: Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, diagnostic tool usage. Component Repair Rebuild: Detailed instructions for disassembling, inspecting, repairing, and reassembling major components. Scheduled Maintenance: Comprehensive maintenance schedules and recommended intervals. Specifications Tolerances: Precise torque values, clearances, and critical measurement data. Electrical Diagnostics: Component testing, circuit analysis, and repair of electrical faults. Safety System Repair: Airbag system diagnosis and repair (where applicable for the era), seatbelt mechanisms. Technical Depth Depth Of Coverage: Comprehensive; covers everything from basic fluid checks to complete engine and transmission overhauls. Diagnostic Capabilities: Detailed diagnostic procedures for all major systems, including powertrain, chassis, and body electronics. Special Tool Requirements: Lists and descriptions of specialized tools required for specific procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Image Resolution: High-resolution, suitable for clear viewing and printing of diagrams and text. Searchability: Searchable text allows for quick access to specific information. Binding Type Binding Type: N/A (Downloadable PDF) Paper Type Paper Type: N/A (Downloadable PDF) ⚙️ Engine Specifications Primary Engine Engine Code Common: K3-VE (1.3L) Engine Type Common: Inline-4, DOHC, 16-valve, naturally aspirated petrol. Displacement Common: 1.3 Liters (1298 cc) Bore Stroke Common: 72.0 mm x 79.2 mm Compression Ratio Common: 9.5:1 Performance Horsepower Common: Approx. 83-86 HP @ 6000 RPM (varies slightly by market/year) Torque Common: Approx. 115-120 Nm @ 3200 RPM (varies slightly by market/year) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Petrol Ignition System: Electronic Ignition 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission Features Transfer Case: Selectable 2WD/4WD system with high-range and low-range (4WD models). 📐 Dimensions Exterior Length 5 Door: Approx. 3,995 mm (varies by market) Width: Approx. 1,695 mm Height: Approx. 1,720 mm Wheelbase: Approx. 2,430 mm Ground Clearance: Approx. 195 mm Weights Curb Weight: Approx. 1150-1250 kg (depending on configuration) 🛡️ Safety Features Ratings Crash Test Ratings: Information typically limited for vehicles of this era and segment. Focus on passive safety features within the manual. Active Features ABS: Anti-lock Braking System (ABS) available on some models/trims. Passive Features Airbags: Driver and front passenger airbags. Seatbelts: Three-point seatbelts with pre-tensioners for front occupants, three-point or lap belts for rear. Child Safety Anchors: ISOFIX or similar child seat mounting points may be present depending on market regulations. 💡 Technology Features Infotainment Infotainment System: Basic AM/FM radio with CD player or cassette player. Limited by era of technology, expect analog controls. Driver Assistance Driver Assistance Features: Minimal to none by modern standards. Primarily focused on core mechanicals and safety basics. Connectivity Connectivity Options: Limited to analog audio inputs. No Bluetooth or USB connectivity typically offered in this model year range. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions. Air Filter Replacement: Recommended every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection. Spark Plug Replacement: Typically every 30,000-60,000 miles (48,000-96,000 km), depending on spark plug type (standard or iridium). Transmission Fluid Change: Manual: Inspect periodically, change as recommended (e.g., every 60,000 miles / 100,000 km). Automatic:...
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Daihatsu Terios J102 Complete Workshop Service Repair Manual 2000 2001 2002 2003 2004 2005
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation Code:
J100/J102
Model Years Covered:
2000, 2001, 2002, 2003, 2004, 2005
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Crossover
Target Audience:
Consumers seeking an affordable, compact, and capable all-wheel-drive vehicle for light off-roading and urban utility.
Competitive Analysis
Key Competitors:
Suzuki Vitara, Honda CR-V (early models), Toyota RAV4 (early models), Kia Sportage, Hyundai Tucson.
Key Features
Body Style:
3-door and 5-door SUV body styles.
Drivetrain:
Available in rear-wheel drive (RWD) and selectable four-wheel drive (4WD) configurations.
Off Road Capability:
Compact dimensions, good ground clearance, and 4WD system provide surprising off-road prowess for its class.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Workshop Service Repair
Page Count
Estimated Page Count:
Varies by specific edition, typically 500+ pages for comprehensive coverage.
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, and overhaul procedures for all engine variants.
Transmission:
Manual and Automatic transmission repair, clutch, and drivetrain components.
Brakes:
Hydraulic system, ABS, disc and drum brake servicing, adjustments, and component replacement.
Suspension Steering:
Front and rear suspension components, steering rack, power steering system, wheel alignment.
Electrical System:
Wiring diagrams, lighting, ignition, charging system, starter, body control modules, fuses, relays.
Body Chassis:
Body panel repair, interior trim, glass replacement, chassis structural integrity, corrosion prevention.
Cooling Heating Ac:
Radiator, cooling fan, thermostat, heater core, A/C system refrigerant, compressor, and climate control.
Fuel System:
Fuel pump, injectors, fuel lines, EVAP system, fuel tank servicing.
Exhaust System:
Catalytic converter, mufflers, exhaust pipes, sensor diagnosis.
Wheels Tires:
Tire pressure monitoring, rotation, balancing, wheel specifications.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid level checks, lubrication points, belt inspections.
Troubleshooting Diagnostics:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, diagnostic tool usage.
Component Repair Rebuild:
Detailed instructions for disassembling, inspecting, repairing, and reassembling major components.
Scheduled Maintenance:
Comprehensive maintenance schedules and recommended intervals.
Specifications Tolerances:
Precise torque values, clearances, and critical measurement data.
Electrical Diagnostics:
Component testing, circuit analysis, and repair of electrical faults.
Safety System Repair:
Airbag system diagnosis and repair (where applicable for the era), seatbelt mechanisms.
Technical Depth
Depth Of Coverage:
Comprehensive; covers everything from basic fluid checks to complete engine and transmission overhauls.
Diagnostic Capabilities:
Detailed diagnostic procedures for all major systems, including powertrain, chassis, and body electronics.
Special Tool Requirements:
Lists and descriptions of specialized tools required for specific procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Image Resolution:
High-resolution, suitable for clear viewing and printing of diagrams and text.
Searchability:
Searchable text allows for quick access to specific information.
Binding Type
Binding Type:
N/A (Downloadable PDF)
Paper Type
Paper Type:
N/A (Downloadable PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
K3-VE (1.3L)
Engine Type Common:
Inline-4, DOHC, 16-valve, naturally aspirated petrol.
Displacement Common:
1.3 Liters (1298 cc)
Bore Stroke Common:
72.0 mm x 79.2 mm
Compression Ratio Common:
9.5:1
Performance
Horsepower Common:
Approx. 83-86 HP @ 6000 RPM (varies slightly by market/year)
Torque Common:
Approx. 115-120 Nm @ 3200 RPM (varies slightly by market/year)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Petrol
Ignition System:
Electronic Ignition
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
Transfer Case:
Selectable 2WD/4WD system with high-range and low-range (4WD models).
📐 Dimensions
Exterior
Length 5 Door:
Approx. 3,995 mm (varies by market)
Width:
Approx. 1,695 mm
Height:
Approx. 1,720 mm
Wheelbase:
Approx. 2,430 mm
Ground Clearance:
Approx. 195 mm
Weights
Curb Weight:
Approx. 1150-1250 kg (depending on configuration)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Information typically limited for vehicles of this era and segment. Focus on passive safety features within the manual.
Active Features
ABS:
Anti-lock Braking System (ABS) available on some models/trims.
Passive Features
Airbags:
Driver and front passenger airbags.
Seatbelts:
Three-point seatbelts with pre-tensioners for front occupants, three-point or lap belts for rear.
Child Safety Anchors:
ISOFIX or similar child seat mounting points may be present depending on market regulations.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio with CD player or cassette player. Limited by era of technology, expect analog controls.
Driver Assistance
Driver Assistance Features:
Minimal to none by modern standards. Primarily focused on core mechanicals and safety basics.
Connectivity
Connectivity Options:
Limited to analog audio inputs. No Bluetooth or USB connectivity typically offered in this model year range.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions.
Air Filter Replacement:
Recommended every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Typically every 30,000-60,000 miles (48,000-96,000 km), depending on spark plug type (standard or iridium).
Transmission Fluid Change:
Manual: Inspect periodically, change as recommended (e.g., every 60,000 miles / 100,000 km). Automatic: Typically every 30,000-60,000 miles (48,000-96,000 km).
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ or higher, SAE 5W-30 or 10W-30 (refer to manual for specific viscosity based on temperature).
Engine Oil Capacity:
Approx. 3.5 - 4.0 Liters (with filter change)
Coolant Type:
Ethylene glycol-based, long-life coolant (typically a 50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
ATF Dexron III or equivalent (check manual for specific recommendation).
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Automatic Transmission Fluid:
ATF Dexron II/III or equivalent (check manual for specific recommendation).
Known Issues
Common Wear Items:
Clutch wear (manual transmission), suspension bushings and ball joints, exhaust system rust, ignition coil packs.
Engine Performance Issues:
Occasional issues with idle control valve or minor oil leaks may be noted.
4Wd System Maintenance:
Regular inspection and lubrication of the 4WD system components, especially the propeller shaft U-joints and differential seals.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu is known for producing small, fuel-efficient, and reliable vehicles, often with a focus on utility and value.
Model Evolution
First Generation Terios:
The first-generation Terios (J100/J122) was introduced globally in 1997 as a competitor in the growing compact SUV market.
J102 Facelift:
The J102 represents an updated version of the first generation, typically with minor styling tweaks and feature enhancements.
Production
Manufacturing Locations:
Primarily manufactured in Japan by Daihatsu, with potential assembly in other regions through partnerships or licensing.
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
Specific awards for this generation are not widely documented, but the Terios was recognized for its affordability and compact utility in various markets.
Ratings
Reliability Ratings:
Generally considered reliable for its class, with maintenance being key to longevity. Manual provides necessary info for proper upkeep.
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