🏷️ Basic Information Identification Make: Daihatsu Model: YRV Year: 2006 Manual Product Name: 2006 Daihatsu YRV Service and Repair Manual 👋 Introduction Market Position Vehicle Segment: Subcompact hatchback/MPV (Multi-Purpose Vehicle) Target Demographic: Urban dwellers, small families, individuals seeking a practical and economical vehicle. Competitive Analysis Key Competitors: Toyota Yaris, Honda Fit (Jazz), Suzuki Swift, Nissan Cube. Value Proposition: The YRV offered a compact exterior with surprisingly versatile interior space and practical features for its class. Key Features Interior Versatility: Sliding rear seats, folding flat seats, and a high roofline contributed to excellent cargo and passenger flexibility. Compact Size: Maneuverable in urban environments and easy to park. Fuel Efficiency: Generally good fuel economy, making it an economical choice for daily driving. 📋 Manual Details Coverage Areas All Models: True All Repairs A Z: True Vehicle Specificity: Vehicle Specific (Not Generic) Target Audience: Dealership Technicians, Professional Mechanics, Advanced DIY Enthusiasts Page Count Estimated Page Count: Detailed within manual (typically 1000+ pages for comprehensive service manuals) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (Likely PDF, Searchable) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnostics, fuel system, ignition system, lubrication, cooling, emissions control, engine mechanicals (pistons, rings, valves, crankshaft, camshafts), timing belt/chain replacement. Transmission: Automatic Transmission (AT) and Manual Transmission (MT) service, repair, diagnostics, fluid specifications, torque converter, valve body, gear train, shift solenoids, clutch operation. Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differential, drive axles, CV joints, wheel bearings. Brakes: Hydraulic brake system, ABS (Anti-lock Braking System), disc brakes, drum brakes, brake pads, rotors, calipers, master cylinder, brake lines, parking brake, bleeding procedures, component replacement. Suspension: Front and rear suspension components, struts, shock absorbers, springs, control arms, ball joints, bushings, sway bars, steering knuckle, wheel alignment specifications. Steering: Power steering system, steering rack, power steering pump, steering column, tie rod ends, steering linkage, hydraulic fluid specifications. Electrical: Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams for all circuits, body control module (BCM), power windows, power locks, mirrors, wipers, horn. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, compressor, condenser, evaporator, refrigerant charging, blower motor, climate control module, dashboard controls. Body: Body panel repair, doors, hood, trunk, bumpers, glass replacement, interior trim, door handles, latches, hinges, weatherstripping. Chassis: Frame construction, body mounting, mounts and insulators. Restraint Systems: Airbag system (SRS), seat belts, pre-tensioners, diagnostic procedures for airbag faults. Procedures Included Preventative Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tire rotation, belt inspections. Troubleshooting: Diagnostic charts, symptom-based troubleshooting, common fault codes and their meanings, electrical diagnostic flowcharts. Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment for all covered systems. Diagnostics: OBD-II (On-Board Diagnostics II) system information, scan tool usage, interpretation of diagnostic trouble codes (DTCs), sensor testing, actuator testing. Component Replacement: Detailed procedures for replacing common wear items and major components. Rebuilding: Instructions for rebuilding engines, transmissions, and other major assemblies. Adjustments: Calibration and adjustment procedures for various systems (e.g., throttle body, parking brake). Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to complete engine and transmission rebuilds. Diagrams: Detailed exploded views, schematics, wiring diagrams, and diagnostic flowcharts. Specifications: Precise torque specifications, clearances, fluid capacities, pressures, and tolerances for all components. 📊 Manual Specifications File Format Format: PDF Searchable: Yes, text-searchable for quick information retrieval. Printable: Yes, printable pages for use in workshop environments. Print Quality Image Resolution: High-resolution for clear diagrams and illustrations. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Example: K3-VE (Common for this generation) Configuration: Inline 4-cylinder Displacement: 1.3 Liters (1300cc) Performance Horsepower Approx: Approx. 87-91 hp (depending on specific market and engine variant) Torque Approx: Approx. 120-125 Nm (89-92 lb-ft) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Management Ignition System: Electronic Ignition (Coil-on-Plug or Distributor-less) Emissions Control: Catalytic Converter, EGR (Exhaust Gas Recirculation) system (market dependent). 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transmission (AT) Optional Transmission Type: 5-speed Manual Transmission (MT) Features Automatic Features: Electronically Controlled Automatic Transmission (ECT) for smoother shifts and improved fuel economy. Fluid Specifications Automatic Transmission Fluid: Refer to manual for specific fluid type (e.g., Dexron III/Mercon equivalent or specific Daihatsu ATF) Manual Transmission Fluid: Refer to manual for specific fluid type (e.g., GL-4 SAE 75W-90 gear oil) 📐 Dimensions Exterior Length Approx: Approx. 3,820 mm (150.4 in) Width Approx: Approx. 1,690 mm (66.5 in) Height Approx: Approx. 1,600 mm (63.0 in) (varies with roof rail option) Interior Cabin Design: Focus on maximizing interior volume within a small footprint, high seating position. Cargo Cargo Volume Rear Seats Up: Sufficient for daily shopping and small luggage; adaptable with folding seats. Weights Curb Weight Approx: Approx. 950-1050 kg (2094-2315 lbs) depending on configuration. Wheelbase...
Front and rear suspension components, struts, shock absorbers, springs, control arms, ball joints, bushings, sway bars, steering knuckle, wheel alignment specifications.
Steering:
Power steering system, steering rack, power steering pump, steering column, tie rod ends, steering linkage, hydraulic fluid specifications.
Electrical:
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams for all circuits, body control module (BCM), power windows, power locks, mirrors, wipers, horn.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, compressor, condenser, evaporator, refrigerant charging, blower motor, climate control module, dashboard controls.
Body:
Body panel repair, doors, hood, trunk, bumpers, glass replacement, interior trim, door handles, latches, hinges, weatherstripping.
Chassis:
Frame construction, body mounting, mounts and insulators.
Restraint Systems:
Airbag system (SRS), seat belts, pre-tensioners, diagnostic procedures for airbag faults.
Procedures Included
Preventative Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tire rotation, belt inspections.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, common fault codes and their meanings, electrical diagnostic flowcharts.
Repair Procedures:
Step-by-step instructions for component removal, installation, and adjustment for all covered systems.
Diagnostics:
OBD-II (On-Board Diagnostics II) system information, scan tool usage, interpretation of diagnostic trouble codes (DTCs), sensor testing, actuator testing.
Component Replacement:
Detailed procedures for replacing common wear items and major components.
Rebuilding:
Instructions for rebuilding engines, transmissions, and other major assemblies.
Adjustments:
Calibration and adjustment procedures for various systems (e.g., throttle body, parking brake).
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to complete engine and transmission rebuilds.
Diagrams:
Detailed exploded views, schematics, wiring diagrams, and diagnostic flowcharts.
Specifications:
Precise torque specifications, clearances, fluid capacities, pressures, and tolerances for all components.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Yes, text-searchable for quick information retrieval.
Printable:
Yes, printable pages for use in workshop environments.
Print Quality
Image Resolution:
High-resolution for clear diagrams and illustrations.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Example:
K3-VE (Common for this generation)
Configuration:
Inline 4-cylinder
Displacement:
1.3 Liters (1300cc)
Performance
Horsepower Approx:
Approx. 87-91 hp (depending on specific market and engine variant)
Torque Approx:
Approx. 120-125 Nm (89-92 lb-ft)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Management
Ignition System:
Electronic Ignition (Coil-on-Plug or Distributor-less)
Emissions Control:
Catalytic Converter, EGR (Exhaust Gas Recirculation) system (market dependent).
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic Transmission (AT)
Optional
Transmission Type:
5-speed Manual Transmission (MT)
Features
Automatic Features:
Electronically Controlled Automatic Transmission (ECT) for smoother shifts and improved fuel economy.
Fluid Specifications
Automatic Transmission Fluid:
Refer to manual for specific fluid type (e.g., Dexron III/Mercon equivalent or specific Daihatsu ATF)
Manual Transmission Fluid:
Refer to manual for specific fluid type (e.g., GL-4 SAE 75W-90 gear oil)
📐 Dimensions
Exterior
Length Approx:
Approx. 3,820 mm (150.4 in)
Width Approx:
Approx. 1,690 mm (66.5 in)
Height Approx:
Approx. 1,600 mm (63.0 in) (varies with roof rail option)
Interior
Cabin Design:
Focus on maximizing interior volume within a small footprint, high seating position.
Cargo
Cargo Volume Rear Seats Up:
Sufficient for daily shopping and small luggage; adaptable with folding seats.
Weights
Curb Weight Approx:
Approx. 950-1050 kg (2094-2315 lbs) depending on configuration.
Wheelbase Approx:
Approx. 2,430 mm (95.7 in)
Wheels Tires
Wheel Size Standard:
Typically 14-inch or 15-inch wheels.
Tire Size Example:
175/65R14 or 185/55R15 (refer to manual or vehicle placard for exact sizes).
Bolt Pattern:
4x100
🛡️ Safety Features
Ratings
Crash Test Data:
Refer to specific market's safety ratings (e.g., Euro NCAP, NHTSA if available). The YRV's safety features are typical for its class and era.
Active Features
ABS:
Available, Anti-lock Braking System.
Ebs:
Potentially available, Electronic Brake-force Distribution (EBD).
Passive Features
Airbags:
Driver and passenger front airbags are standard on most models. Side airbags may be optional on higher trims.
Seatbelts:
3-point seatbelts with pre-tensioners for front occupants. Lap belts or 3-point belts for rear passengers depending on seating position and market.
Body Structure:
Reinforced safety cell, crumple zones designed to absorb impact energy.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM radio with CD player or cassette player (market dependent). Upgraded audio systems may have been available.
Driver Assistance
Traction Control:
May be optional on higher trim levels or specific configurations.
Connectivity
Power Accessories:
Power windows, power door locks, and power mirrors were often available features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 miles (8,000-16,000 km) or 6-12 months, whichever comes first (refer to manual for exact recommendation based on driving conditions).
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km).
Spark Plug Replacement:
Refer to manual; typically 30,000-60,000 miles (48,000-96,000 km) depending on plug type.
Timing Belt Replacement:
Crucial for K3-VE engine. Typically every 60,000 miles (96,000 km) or 4 years. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Viscosity:
Typically 5W-30 or 10W-30 API SG/SH/SJ (refer to manual for exact API service category and viscosity)
Engine Oil Capacity:
Approx. 3.4 liters (3.6 US quarts) with filter change (refer to manual for precise capacity).
Coolant Type:
Ethylene glycol based coolant, typically a pink or red long-life type. Refer to manual for specific Daihatsu approved coolant.
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific requirement).
Known Issues
Timing Belt Wear:
Critical to follow replacement intervals due to potential for catastrophic engine failure if the belt breaks.
Suspension Bushings:
Wear in suspension bushings can lead to noise and affect handling over time.
Ignition Coils:
Occasional reports of ignition coil failure leading to misfires.
Cv Joint Boots:
Torn CV joint boots can lead to premature wear of the CV joints.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, fuel-efficient, and reliable vehicles, often specializing in Kei cars and compact segments.
Model Evolution
Generation:
The 2006 YRV represents a continuation of the model introduced in 1999, with facelifts and updates occurring throughout its production run.
Production
Production Period:
The Daihatsu YRV was produced from 1999 to 2005/2006 (depending on market).
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Market Recognition:
The YRV was generally well-regarded in its target markets for practicality and value, though it did not typically win major automotive awards.
Choosing a selection results in a full page refresh.