Datsun 1600 1968-1973 Workshop Service Manual Repair
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🏷️ Basic Information Identification Make: Datsun Model: 1600 Common Aliases: Datsun Bluebird 1600, Datsun Sports Sedan 1600, Datsun 510 (in some markets, though 510 typically refers to a specific generation) Generation Generation Code: P510 (primarily for the related 510 series, but the 1600 designation often aligns) Codes Engine Code Primary: R16 👋 Introduction Market Position Target Audience: Professional automotive technicians, Datsun 1600 owners, DIY mechanics, classic car enthusiasts Key Competitors: Toyota Corolla, Mazda Familia, Honda Civic (later in the period), Ford Escort, Chevrolet Vega Competitive Analysis Value Proposition: Provides factory-level repair and maintenance information, enabling cost savings on labor and ensuring correct procedures Key Features Manual Advantage: Instant download format eliminates shipping costs and wait times, digital format allows printing of specific sections to keep clean during work Content Accuracy: Written by manufacturers, considered the most accurate and complete source of information 📋 Manual Details Coverage Areas Applicable Years: 1968, 1969, 1970, 1971, 1972, 1973 Page Count Estimated Page Count: hundreds of pages (typical for a comprehensive workshop manual) Manual Type Manual Classification: Workshop Service Manual / Repair Manual Language Language: English Format Delivery Method: Instant Download File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain, Fuel System, Cooling System, Exhaust System Chassis: Suspension (Front & Rear), Steering, Brakes (Front & Rear), Wheels & Tires Electrical: Ignition System, Starting & Charging System, Lighting System, Instrumentation, Wiring Diagrams Body: Body & Chassis Exterior, Interior Trim, Doors, Glass, Seats Comfort And Convenience: HVAC (heating, ventilation), interior trim, door mechanisms, glass replacement, seat adjustments Exhaust System: Manifold, pipes, muffler, catalytic converter (if applicable by market/year, though unlikely for early models); repair and replacement procedures. Procedures Included Maintenance: Periodic Maintenance Charts, Lubrication, Fluid Changes, Filter Replacements, Tune-ups Repair: Step-by-step repair instructions for all major components and systems Overhaul: Engine Overhaul, Transmission Rebuild, Component Reconditioning Diagnostics: Troubleshooting guides, common fault identification, diagnostic procedures Specifications Data: Torque specifications, clearances, timing marks, fluid capacities, electrical resistance values Wiring Diagrams: Detailed wiring diagrams for all electrical systems are typically included, crucial for troubleshooting. Technical Depth Depth Of Information: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts 📊 Manual Specifications File Format Print Quality: Full Printable, Zoom IN/OUT capabilities Searchable: Likely searchable text within the PDF (if scanned well or originally digital) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Requirements Required Software: Adobe PDF Reader, WinRAR (for extraction if compressed) Compatibility Operating Systems: Compatible with All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, Overhead Valve (OHV) or Overhead Cam (OHC) depending on exact variant Displacement: 1595 cc (1.6 Liters) Engine Block Material: Cast Iron Cylinder Head Material: Aluminum Alloy (typically for OHC variants like the L16/R16) Performance Horsepower Range: Approximately 96-100 hp (SAE Gross) depending on carburetion and tuning Torque Range: Approximately 100-105 lb-ft (SAE Gross) depending on carburetion and tuning Fuel System Carburetion: Typically single or twin Solex or Hitachi downdraft carburetors Fuel Type: Unleaded gasoline (though leaded was common during the era; manual will specify octane requirements) Cooling System Cooling Type: Water-cooled Ignition System Ignition Type: Distributor-based, points and condenser system (may cover electronic ignition conversions) 🔧 Transmission Standard Transmission Type Standard: 4-speed Manual Synchromesh Optional Transmission Type Optional: 3-speed Automatic (less common, but available on some models) Features Drive Layout: Rear-Wheel Drive (RWD) Gear Ratios: Detailed gear ratios for manual and automatic transmissions will be included Maintenance Transmission Fluid Spec: GL-4 Gear Oil (typically SAE 90 or 80W-90 for manual transmission) 📐 Dimensions Exterior Body Styles: 2-door Sedan, 4-door Sedan, 5-door Station Wagon (often designated as Datsun 1600 Wagon) Wheelbase: Approximately 97.2 inches (2470 mm) Weights Curb Weight: Varies by body style, typically around 2100-2300 lbs (950-1050 kg) 🛡️ Safety Features Ratings Safety Features Era: Designed to contemporary safety standards of the late 1960s/early 1970s; manual will detail available safety equipment for the period. Active Features Braking System: Front disc brakes, Rear drum brakes (standard on most models); manual covers inspection, service, and replacement. Passive Features Seatbelts: Lap belts (front), likely lap belts or no belts in rear depending on year/market; manual will detail installation and adjustment if applicable. 💡 Technology Features Infotainment Audio System: Factory-fitted AM radio (optional, depending on trim and market). Manual will cover radio removal/installation and basic electrical connections. Driver Assistance Driver Assistance Features: None in the modern sense. Focus is on mechanical systems. Manual will cover steering and braking system functionality. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000 miles or 3 months (refer to manual for exact recommended interval based on driving conditions) Tune Up Interval: Recommended at regular intervals, covering ignition timing, carburetor adjustment, and spark plug replacement. Transmission Fluid Change Interval: As per manual recommendation, often around 20,000-30,000 miles or every 2-3 years Fluid Specifications Engine Oil...
Detailed wiring diagrams for all electrical systems are typically included, crucial for troubleshooting.
Technical Depth
Depth Of Information:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts
📊 Manual Specifications
File Format
Print Quality:
Full Printable, Zoom IN/OUT capabilities
Searchable:
Likely searchable text within the PDF (if scanned well or originally digital)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirements
Required Software:
Adobe PDF Reader, WinRAR (for extraction if compressed)
Compatibility
Operating Systems:
Compatible with All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, Overhead Valve (OHV) or Overhead Cam (OHC) depending on exact variant
Displacement:
1595 cc (1.6 Liters)
Engine Block Material:
Cast Iron
Cylinder Head Material:
Aluminum Alloy (typically for OHC variants like the L16/R16)
Performance
Horsepower Range:
Approximately 96-100 hp (SAE Gross) depending on carburetion and tuning
Torque Range:
Approximately 100-105 lb-ft (SAE Gross) depending on carburetion and tuning
Fuel System
Carburetion:
Typically single or twin Solex or Hitachi downdraft carburetors
Fuel Type:
Unleaded gasoline (though leaded was common during the era; manual will specify octane requirements)
Cooling System
Cooling Type:
Water-cooled
Ignition System
Ignition Type:
Distributor-based, points and condenser system (may cover electronic ignition conversions)
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Manual Synchromesh
Optional
Transmission Type Optional:
3-speed Automatic (less common, but available on some models)
Features
Drive Layout:
Rear-Wheel Drive (RWD)
Gear Ratios:
Detailed gear ratios for manual and automatic transmissions will be included
Maintenance
Transmission Fluid Spec:
GL-4 Gear Oil (typically SAE 90 or 80W-90 for manual transmission)
📐 Dimensions
Exterior
Body Styles:
2-door Sedan, 4-door Sedan, 5-door Station Wagon (often designated as Datsun 1600 Wagon)
Wheelbase:
Approximately 97.2 inches (2470 mm)
Weights
Curb Weight:
Varies by body style, typically around 2100-2300 lbs (950-1050 kg)
🛡️ Safety Features
Ratings
Safety Features Era:
Designed to contemporary safety standards of the late 1960s/early 1970s; manual will detail available safety equipment for the period.
Active Features
Braking System:
Front disc brakes, Rear drum brakes (standard on most models); manual covers inspection, service, and replacement.
Passive Features
Seatbelts:
Lap belts (front), likely lap belts or no belts in rear depending on year/market; manual will detail installation and adjustment if applicable.
💡 Technology Features
Infotainment
Audio System:
Factory-fitted AM radio (optional, depending on trim and market). Manual will cover radio removal/installation and basic electrical connections.
Driver Assistance
Driver Assistance Features:
None in the modern sense. Focus is on mechanical systems. Manual will cover steering and braking system functionality.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 miles or 3 months (refer to manual for exact recommended interval based on driving conditions)
Tune Up Interval:
Recommended at regular intervals, covering ignition timing, carburetor adjustment, and spark plug replacement.
Transmission Fluid Change Interval:
As per manual recommendation, often around 20,000-30,000 miles or every 2-3 years
Fluid Specifications
Engine Oil Type:
API SF or SG rated oils, viscosity typically SAE 10W-30 or 10W-40 (refer to manual for precise specification)
Coolant Type:
Ethylene glycol-based antifreeze and distilled water mixture (50/50 ratio recommended)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (high boiling point)
Known Issues
Rust Prone Areas:
Common areas for rust include floor pans, wheel wells, rocker panels, and door sills. Manual will likely have body repair guidance.
Carburetor Issues:
Carburetors may require periodic adjustment or rebuilding due to wear and age; manual provides detailed procedures.
Suspension Wear:
Ball joints, tie rod ends, and bushings can wear over time, affecting handling; manual details inspection and replacement.
Filter Part Numbers
Oil Filter Example:
Part numbers can vary by manufacturer (e.g., Fram PH8A, Wix 51515 - cross-reference needed for exact fitment for R16 engine).
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan (Nissan Motor Co., Ltd.)
Model Evolution
Predecessor Successor:
Part of the Datsun Bluebird lineage, closely related to the iconic Datsun 510 (which was a development of this chassis and drivetrain).
Design Philosophy:
Affordable, reliable, sporty compact car embodying the 'Japanese automotive boom' of the era.
Production
Production Period:
Covered by the 1968-1973 timeframe mentioned, aligning with the latter years of the P510 generation in many markets.
Market Significance:
The Datsun 1600 and its 510 sibling were pivotal in establishing Datsun (Nissan) as a major player in the global automotive market, particularly in North America, known for their sporty handling and reliability.
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