DATSUN 510 And PICK UP 1968 1969 1970 1971 1972 Service And Repair Handbook Manual
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🏷️ Basic Information Identification Make: Datsun Model: 510 Model Variant: Sedan, Coupe, Wagon, Pick Up Years Covered: 1968, 1969, 1970, 1971, 1972 Codes Chassis Codes: 510 Series (sedan/coupe/wagon), 521 Series (Pick Up) 👋 Introduction Market Position Target Audience: Technicians, mechanics, DIY enthusiasts, owners seeking to repair and maintain their vehicles Competitive Analysis Advantage: Low price, instant access, high quality, comprehensive coverage, direct factory information Key Features Features: Official factory information, detailed diagrams, technical data, complete repair procedures, troubleshooting guides 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Electrical Diagrams, Specifications Page Count Estimated Page Count: High (hundreds or thousands of printable pages) Manual Type Type: Factory Service Repair Manual Language Language: English (assumed based on product description context) Format Delivery Format: Digital Download (PDF, potentially requiring unzipping for larger files) 📖 Manual Coverage Systems Covered Engine: Engine mechanical (assembly, disassembly, overhaul), cooling system, lubrication system, fuel system, ignition system, emissions control systems Transmission: Manual transmission (overhaul, repair, adjustment), Automatic transmission (if applicable to specific models, overhaul, repair, adjustment), Clutch system Brakes: Brake system (hydraulic components, front disc brakes, rear drum brakes, parking brake), brake bleeding, fluid specifications Steering: Steering system (steering gearbox, linkages, components), alignment specifications Suspension: Front suspension (independent struts, control arms), rear suspension (leaf springs for Pick Up, independent for 510), shock absorbers, springs Electrical: Complete electrical system, wiring diagrams, lighting, instrumentation, charging system, starting system, ignition system, fuse box, relays Body: Body panels, doors, hood, trunk, interior trim, glass, bumpers, alignment, rust prevention, repair procedures HVAC: Heating system, ventilation (likely basic, no A/C for most models of this era) Fuel Tank And Lines: Fuel tank inspection, removal, installation, and fuel line routing. Exhaust System: Exhaust manifold, pipes, muffler, and catalytic converter (if fitted) inspection and replacement. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, lubrication, tire rotation, spark plug replacement, valve adjustments Repair: Engine repair and overhaul, transmission overhaul, brake system repair, suspension component replacement, steering component repair, electrical system troubleshooting and repair, body panel repair Diagnostics: Troubleshooting guides for common problems, diagnostic procedures for engine performance, electrical faults, and mechanical issues Installation: Component installation and removal procedures Wheel Alignment: Detailed specifications and adjustment procedures for front and rear wheel alignment. Engine Diagnostics: Troubleshooting steps for starting problems, rough idling, power loss, and fuel consumption issues. Technical Depth Depth: Comprehensive (from basic maintenance to full rebuilds, including torque specifications, clearances, and diagnostic flowcharts) Torques Specifications: Includes critical torque values for engine components, suspension parts, and fasteners. Electrical Diagrams Detail: Comprehensive wiring diagrams illustrating all electrical circuits, component locations, and wire colors. Manual Completeness Scope: Covers both the Datsun 510 passenger cars and the Datsun Pick Up truck variants within the specified years. 📊 Manual Specifications File Format Format: PDF (printable at high quality), potentially compressed archives Print Quality Quality: Great Quality (printable at a great quality) Binding Type Type: Digital (no physical binding) Paper Type Type: N/A (digital format) ⚙️ Engine Specifications Primary Engine Engine Code: L-Series (e.g., L16, L18, L20B common) Displacement: 1.6L (1595 cc), 1.8L (1770 cc), 2.0L (1952 cc) - depending on model and year Configuration: Inline-4 (SOHC) Performance Horsepower Range: Approx. 90-125 hp (depending on engine and tuning) Torque Range: Approx. 100-130 lb-ft (depending on engine and tuning) Fuel System Carburetion: Single or dual downdraft carburetors (e.g., Hitachi, Weber) Fuel Type: Unleaded gasoline (premium recommended) Engine Management Ignition Type: Points and Condenser ignition system 🔧 Transmission Standard Type: 4-speed manual transmission Optional Type: 3-speed automatic transmission (available on some models) Features Drive Type: Rear-wheel drive (RWD) 📐 Dimensions Exterior Wheelbase: Approx. 97.1 inches (2466 mm) for 510 Sedan/Coupe; Approx. 104.3 inches (2650 mm) for Pick Up Length: Varies by body style (Sedan, Coupe, Wagon, Pick Up) Width: Varies by body style Weights Curb Weight: Approx. 2100-2400 lbs (950-1090 kg) for 510 models; Approx. 2400-2800 lbs (1090-1270 kg) for Pick Ups 🛡️ Safety Features Ratings Crash Safety: No specific official crash test ratings available for this era by modern standards; designed to comply with regulations of the time. Active Features Brakes: Front disc brakes, rear drum brakes Passive Features Seatbelts: Standard seatbelts (lap belts in front, lap belts in rear) Chassis Structure: Unitized body construction for 510 models, body-on-frame for Pick Up 💡 Technology Features Infotainment Audio: Factory AM/FM radio (optional) with basic speaker system. Driver Assistance Features: No electronic driver assistance features typical of modern vehicles. Focus on mechanical feedback. 🔧 Maintenance Service Intervals Oil Change: Every 3,000 miles (4,800 km) or 3 months, whichever comes first Tune Up: Recommended every 10,000-15,000 miles (16,000-24,000 km) including spark plugs, points, condenser, and carburetor adjustment Valve Adjustment: Recommended every 15,000-20,000 miles (24,000-32,000 km) Fluid Specifications Engine Oil: API SF/SG or equivalent, SAE 10W-30 or 20W-50 (depending on ambient temperature) Coolant: 50/50 mix...
Engine repair and overhaul, transmission overhaul, brake system repair, suspension component replacement, steering component repair, electrical system troubleshooting and repair, body panel repair
Diagnostics:
Troubleshooting guides for common problems, diagnostic procedures for engine performance, electrical faults, and mechanical issues
Installation:
Component installation and removal procedures
Wheel Alignment:
Detailed specifications and adjustment procedures for front and rear wheel alignment.
Engine Diagnostics:
Troubleshooting steps for starting problems, rough idling, power loss, and fuel consumption issues.
Technical Depth
Depth:
Comprehensive (from basic maintenance to full rebuilds, including torque specifications, clearances, and diagnostic flowcharts)
Torques Specifications:
Includes critical torque values for engine components, suspension parts, and fasteners.
Electrical Diagrams Detail:
Comprehensive wiring diagrams illustrating all electrical circuits, component locations, and wire colors.
Manual Completeness
Scope:
Covers both the Datsun 510 passenger cars and the Datsun Pick Up truck variants within the specified years.
📊 Manual Specifications
File Format
Format:
PDF (printable at high quality), potentially compressed archives
Print Quality
Quality:
Great Quality (printable at a great quality)
Binding Type
Type:
Digital (no physical binding)
Paper Type
Type:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
L-Series (e.g., L16, L18, L20B common)
Displacement:
1.6L (1595 cc), 1.8L (1770 cc), 2.0L (1952 cc) - depending on model and year
Configuration:
Inline-4 (SOHC)
Performance
Horsepower Range:
Approx. 90-125 hp (depending on engine and tuning)
Torque Range:
Approx. 100-130 lb-ft (depending on engine and tuning)
Fuel System
Carburetion:
Single or dual downdraft carburetors (e.g., Hitachi, Weber)
Fuel Type:
Unleaded gasoline (premium recommended)
Engine Management
Ignition Type:
Points and Condenser ignition system
🔧 Transmission
Standard
Type:
4-speed manual transmission
Optional
Type:
3-speed automatic transmission (available on some models)
Features
Drive Type:
Rear-wheel drive (RWD)
📐 Dimensions
Exterior
Wheelbase:
Approx. 97.1 inches (2466 mm) for 510 Sedan/Coupe; Approx. 104.3 inches (2650 mm) for Pick Up
Length:
Varies by body style (Sedan, Coupe, Wagon, Pick Up)
Width:
Varies by body style
Weights
Curb Weight:
Approx. 2100-2400 lbs (950-1090 kg) for 510 models; Approx. 2400-2800 lbs (1090-1270 kg) for Pick Ups
🛡️ Safety Features
Ratings
Crash Safety:
No specific official crash test ratings available for this era by modern standards; designed to comply with regulations of the time.
Active Features
Brakes:
Front disc brakes, rear drum brakes
Passive Features
Seatbelts:
Standard seatbelts (lap belts in front, lap belts in rear)
Chassis Structure:
Unitized body construction for 510 models, body-on-frame for Pick Up
💡 Technology Features
Infotainment
Audio:
Factory AM/FM radio (optional) with basic speaker system.
Driver Assistance
Features:
No electronic driver assistance features typical of modern vehicles. Focus on mechanical feedback.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 miles (4,800 km) or 3 months, whichever comes first
Tune Up:
Recommended every 10,000-15,000 miles (16,000-24,000 km) including spark plugs, points, condenser, and carburetor adjustment
Valve Adjustment:
Recommended every 15,000-20,000 miles (24,000-32,000 km)
Fluid Specifications
Engine Oil:
API SF/SG or equivalent, SAE 10W-30 or 20W-50 (depending on ambient temperature)
Coolant:
50/50 mix of ethylene glycol antifreeze and distilled water
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid
Transmission Fluid Manual:
GL-4 gear oil, SAE 75W-90 or 80W-90
Transmission Fluid Automatic:
Dexron II or equivalent automatic transmission fluid
Differential Fluid:
API GL-4 or GL-5 gear oil, SAE 90
Known Issues
Rust Corrosion:
Prone to rust in common areas like wheel wells, rocker panels, and floor pans due to age and climate.
Carburetor Tuning:
Carburetors can be finicky and require regular tuning for optimal performance and fuel economy.
Electrical Connections:
Degradation of wiring and electrical connectors over time can lead to intermittent faults.
Suspension Wear:
Bushings, ball joints, and tie rod ends can wear out, leading to loose steering and poor handling.
📚 Vehicle History
Brand Heritage
Marque:
Datsun (predecessor to Nissan in many markets)
Model Evolution
510 Lineage:
Introduced in 1968, known as the 'Bluebird' in Japan. Revolutionized Datsun's image with its modern design and sporty handling, often compared to European sedans.
Pick Up Lineage:
521 series Pick Up, known for its durability and reliability as a work vehicle.
Production
Manufacturing Location:
Japan, and potentially other Nissan assembly plants globally.
🏆 Awards & Recognition
Recognitions
Period Accolades:
The Datsun 510 was widely praised by automotive journalists and enthusiasts of its era for its excellent handling, sporty feel, and affordability, earning it a cult following.
Ratings
Consumer Reputation:
Highly regarded for reliability and durability, becoming a popular choice for sports car enthusiasts and everyday drivers.
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