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Introduction
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Market Position
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Segment:
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SsangYong Rexton is a mid-size SUV positioned in the market as a capable and often value-oriented option, competing with vehicles like the Kia Sorento, Hyundai Santa Fe, and Mitsubishi Pajero Sport, often offering a robust chassis and towing capacity.
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Competitive Analysis
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Strengths:
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The Rexton is typically known for its strong chassis construction, towing capability, and often a more traditional, body-on-frame approach to SUV design (depending on generation), offering ruggedness. This manual provides the technical depth needed to maintain these robust systems.
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Key Features
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Manual Benefit:
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This manual is designed for owners and technicians who require in-depth technical understanding for maintenance, repair, and troubleshooting of the SsangYong Rexton, providing manufacturer-level detail.
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Manual Coverage
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Systems Covered
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Engine:
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Comprehensive engine diagnosis, repair, overhaul, and component testing (e.g., fuel system, ignition, cooling, lubrication, emissions).
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Transmission:
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Detailed coverage of both manual and automatic transmission operation, diagnosis, repair, and fluid specifications.
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Drivetrain:
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Front-wheel drive, rear-wheel drive, and four-wheel drive systems including differentials, drive shafts, and CV joints.
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Suspension Steering:
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Front and rear suspension components, steering system, wheel alignment specifications, and shock absorber/strut replacement.
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Brakes:
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Hydraulic brake system, ABS, EBD, brake pad and rotor replacement, brake fluid specifications, and bleeding procedures.
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Electrical Electronics:
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Comprehensive electrical schematics, battery, charging system, starting system, lighting, power windows, central locking, and ECU diagnostics.
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Body Chassis:
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Body panel repair, door mechanisms, glass replacement, interior trim removal, chassis components, and corrosion protection.
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HVAC:
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Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, refrigerant handling, component replacement, and system charging.
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Fuel Exhaust:
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Fuel tank, fuel pump, fuel injectors, exhaust system components, and emissions control systems.
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Procedures Included
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Maintenance:
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Detailed routine maintenance procedures, including oil changes, filter replacements, fluid checks, belt inspections, and brake inspections.
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Diagnostics:
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Step-by-step diagnostic procedures for common issues, including symptom analysis, troubleshooting trees, and diagnostic trouble codes (DTCs).
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Repair:
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Complete repair instructions for all major vehicle systems, including detailed assembly and disassembly sequences with torque specifications.
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Troubleshooting:
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Extensive troubleshooting guides for electrical and mechanical problems, often presented in a logical, problem-solution format.
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Cleaning Lubrication:
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Specific instructions on cleaning procedures for various components and recommended lubrication points and types.
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Technical Depth
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Depth:
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Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls, including advanced electrical diagnostics and bodywork repairs.
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Engine Specifications
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Primary Engine
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Engine Type:
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Diesel (commonly 2.0L, 2.2L, 2.7L, and 3.2L variants across different generations). The manual covers all specified engine types for the Rexton model line.
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Performance
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Horsepower Torque:
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Specifications for horsepower and torque vary by engine and year. The manual includes detailed performance data for each engine option.
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Fuel System
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Fuel Type:
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Primarily Diesel (common rail direct injection). The manual provides detailed information on fuel system components, pressure testing, and injector diagnostics.
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Engine Management
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ECU Diagnosis:
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Coverage includes ECU identification, diagnostic trouble codes (DTCs), sensor data interpretation, and reprogramming procedures.
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Emissions
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Emission Control:
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Details on emission control systems, EGR, DPF (if applicable), and related diagnostic procedures.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Typical intervals are 7,500 to 10,000 miles (12,000 to 15,000 km) or 12 months, whichever comes first. The manual provides precise intervals based on engine type and driving conditions.
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Timing Belt Chain:
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Maintenance recommendations for timing belts or chains (depending on engine) are detailed, including replacement intervals.
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Fluid Specifications
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Engine Oil Spec:
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Requires specific viscosity grades (e.g., 5W-30, 5W-40) and API/ACEA specifications, particularly for diesel engines. The manual lists exact specifications.
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Coolant Spec:
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Specifications for engine coolant type and mixture ratio (e.g., ethylene glycol-based coolant with specific additive packages).
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Brake Fluid Spec:
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Typically DOT 3 or DOT 4 brake fluid. The manual will specify the exact type and replacement intervals.
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Known Issues
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Common Problems:
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Potential common issues can include EGR valve problems, diesel particulate filter (DPF) regeneration issues (on diesel models), issues with glow plugs, and potential transmission control unit (TCU) faults. The manual addresses diagnosis and repair for these.
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Filters
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Air Filter Part Number:
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Part numbers for air filters, oil filters, fuel filters, and cabin air filters are provided for specific model years and engine variants.
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Tire Wheel
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Tire Pressure:
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Recommended tire pressures for front and rear wheels, which vary by tire size and load. Found in the manual and on the vehicle's door jamb sticker.
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Wheel Bolt Pattern:
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Typical bolt patterns for SsangYong vehicles are 6x139.7mm, but this is specified for the Rexton model range within the manual.
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Vehicle History
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Brand Heritage
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Ssangyong Origins:
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SsangYong Motor Company, originally established in 1954, has a history of producing commercial vehicles, buses, and SUVs. They are known for their robust engineering, often leveraging partnerships with international manufacturers for powertrain development.
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Model Evolution
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Generations:
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The Rexton has seen several generations, each introducing updated styling, technology, and powertrain options. Key generations include the first (2001-2006), second (2006-2017), and the current third generation (2017-present).
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Production
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Manufacturing Locations:
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Primarily manufactured in South Korea, with potential assembly in other international markets.
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