David Brown Tractor 1190 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: David Brown Model: 1190 Model Designation: Tractor 👋 Introduction Market Position Target Audience: Owners, mechanics, restoration specialists of David Brown 1190 tractors. Key Features Comprehensiveness: Covers all aspects of repair, maintenance, and troubleshooting for the David Brown 1190. Ease Of Use: User-friendly layout with a table of contents for quick information access. Cost Savings: Enables DIY repairs, significantly reducing service costs. Knowledge Acquisition: Provides in-depth understanding of vehicle systems, crucial for emergencies and preventative care. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics Page Count Estimated Page Count: Varies (typical for this era's comprehensive manuals) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Service: Complete overhaul, component replacement, tuning Fuel System: Carburetor/Injection system service, fuel pump, filters Cooling System: Radiator, thermostat, water pump, hoses Lubrication System: Oil pump, oil filter, oil passages, lubrication points Transmission Service: Gearbox overhaul, clutch service, PTO operation Hydraulics System: Hydraulic pump, control valves, lift arm mechanism, hydraulic fluid specifications Electrical System: Wiring diagrams, starter motor, alternator, battery service, lighting Braking System: Brake shoe adjustment, hydraulic brake service, parking brake Steering System: Steering box adjustment, linkage service Front Axle And Suspension: Front axle components, kingpins, steering arms Rear Axle And Drive: Differential service, final drive components Power Take Off Pto: PTO engagement, shaft maintenance Hitch And Drawbar: Three-point hitch adjustment, drawbar specifications Operator Station: Seat, controls, dashboard layout Bodywork And Fittings: Fenders, hood, grille, lighting fixtures Procedures Included Routine Maintenance: Lubrication charts, filter changes, fluid top-ups Diagnostic Procedures: Step-by-step troubleshooting guides for common and uncommon issues Repair Procedures: Detailed instructions for component removal, disassembly, inspection, repair, and reassembly Adjustment Procedures: Carburetor tuning, valve clearance adjustment, brake adjustment, clutch adjustment Troubleshooting Guides: System-specific troubleshooting for engine, transmission, hydraulics, electrical, etc. Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to full engine rebuilds and system diagnostics. Diagnostics: In-depth diagnostic procedures, including symptom identification and corrective actions. Rebuilds: Detailed instructions for rebuilding major components like engines, transmissions, and hydraulic pumps. Specifications: Extensive technical specifications, tolerances, clearances, and torque values. 📊 Manual Specifications File Format Format: PDF Searchable: Likely searchable text within the PDF for ease of information retrieval. Print Quality Quality: High-resolution scans suitable for printing or on-screen viewing. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) Software Requirements Reader: Adobe PDF Reader required Unzipping: WinZip or equivalent may be needed for download Compatibility Operating Systems: Compatible with all versions of Windows and Mac operating systems. ⚙️ Engine Specifications Primary Engine Engine Type: Diesel Engine Model: Typically a David Brown diesel engine (e.g., AD4.200 or similar variants). Displacement: Likely around 200 cubic inches (approx. 3.3 liters), but specific variants may differ. Performance Horsepower: Approximately 45-55 PTO horsepower (specifications vary by exact model year and configuration). Torque: Refer to manual for specific torque figures. Fuel System Injection System: Likely Simms or CAV fuel injection pumps. Fuel Type: Diesel fuel. 🔧 Transmission Standard Transmission Type: Manual transmission, likely with a multi-speed gearbox (e.g., 10 or 12 forward gears). Optional Transmission Features: May include a multi-speed PTO, constant running PTO. Features Clutch: Dual-stage clutch for independent PTO engagement. 📐 Dimensions Exterior Wheelbase: Refer to manual for exact dimensions, typical for tractors of this era. Weights Operating Weight: Approximately 4,000-4,500 lbs (1800-2000 kg), depending on configuration. 🛡️ Safety Features Ratings Safety Features: Basic safety features for the era; emphasis on proper operation and maintenance as per the manual. 💡 Technology Features Infotainment Features: Basic instrumentation (fuel gauge, temperature gauge, oil pressure light, ammeter), no modern infotainment systems. Driver Assistance Features: No electronic driver assistance features. Focus on mechanical and hydraulic systems. Connectivity Features: No connectivity features. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 100-200 operating hours or annually, check manual for specifics. Air Filter Cleaning: Regular inspection and cleaning, dependent on operating conditions. Fuel Filter Replacement: Recommended at regular intervals (e.g., annually or per operating hours). Fluid Specifications Engine Oil Type: Refer to manual for specific SAE viscosity grade (e.g., SAE 10W-30, SAE 15W-40) and API classification. Hydraulic Fluid Type: Dedicated tractor hydraulic fluid (e.g., Universal Tractor Transmission Fluid - UTF) or specific fluid recommended by David Brown. Coolant Type: Ethylene glycol-based antifreeze/coolant with appropriate water mix. Known Issues Common Problems: Typical for tractors of this age: hydraulic leaks, worn clutch, electrical connections, starter motor issues, potential engine wear. Manual will guide on diagnostics and repair. 📚 Vehicle History Brand Heritage Manufacturer: David Brown Tractors Ltd., a British manufacturer known for robust and reliable agricultural machinery. Model Evolution Production Period: The 1190 was part of the later David Brown tractor range, produced in the 1970s. Production Manufacturing Location: Likely Meltham, Yorkshire, UK. 🏆 Awards & Recognition Recognitions Industry Standing: David Brown tractors...
System-specific troubleshooting for engine, transmission, hydraulics, electrical, etc.
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to full engine rebuilds and system diagnostics.
Diagnostics:
In-depth diagnostic procedures, including symptom identification and corrective actions.
Rebuilds:
Detailed instructions for rebuilding major components like engines, transmissions, and hydraulic pumps.
Specifications:
Extensive technical specifications, tolerances, clearances, and torque values.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Likely searchable text within the PDF for ease of information retrieval.
Print Quality
Quality:
High-resolution scans suitable for printing or on-screen viewing.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
Software Requirements
Reader:
Adobe PDF Reader required
Unzipping:
WinZip or equivalent may be needed for download
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac operating systems.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel
Engine Model:
Typically a David Brown diesel engine (e.g., AD4.200 or similar variants).
Displacement:
Likely around 200 cubic inches (approx. 3.3 liters), but specific variants may differ.
Performance
Horsepower:
Approximately 45-55 PTO horsepower (specifications vary by exact model year and configuration).
Torque:
Refer to manual for specific torque figures.
Fuel System
Injection System:
Likely Simms or CAV fuel injection pumps.
Fuel Type:
Diesel fuel.
🔧 Transmission
Standard
Transmission Type:
Manual transmission, likely with a multi-speed gearbox (e.g., 10 or 12 forward gears).
Optional
Transmission Features:
May include a multi-speed PTO, constant running PTO.
Features
Clutch:
Dual-stage clutch for independent PTO engagement.
📐 Dimensions
Exterior
Wheelbase:
Refer to manual for exact dimensions, typical for tractors of this era.
Weights
Operating Weight:
Approximately 4,000-4,500 lbs (1800-2000 kg), depending on configuration.
🛡️ Safety Features
Ratings
Safety Features:
Basic safety features for the era; emphasis on proper operation and maintenance as per the manual.
💡 Technology Features
Infotainment
Features:
Basic instrumentation (fuel gauge, temperature gauge, oil pressure light, ammeter), no modern infotainment systems.
Driver Assistance
Features:
No electronic driver assistance features. Focus on mechanical and hydraulic systems.
Connectivity
Features:
No connectivity features.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 100-200 operating hours or annually, check manual for specifics.
Air Filter Cleaning:
Regular inspection and cleaning, dependent on operating conditions.
Fuel Filter Replacement:
Recommended at regular intervals (e.g., annually or per operating hours).
Fluid Specifications
Engine Oil Type:
Refer to manual for specific SAE viscosity grade (e.g., SAE 10W-30, SAE 15W-40) and API classification.
Hydraulic Fluid Type:
Dedicated tractor hydraulic fluid (e.g., Universal Tractor Transmission Fluid - UTF) or specific fluid recommended by David Brown.
Coolant Type:
Ethylene glycol-based antifreeze/coolant with appropriate water mix.
Known Issues
Common Problems:
Typical for tractors of this age: hydraulic leaks, worn clutch, electrical connections, starter motor issues, potential engine wear. Manual will guide on diagnostics and repair.
📚 Vehicle History
Brand Heritage
Manufacturer:
David Brown Tractors Ltd., a British manufacturer known for robust and reliable agricultural machinery.
Model Evolution
Production Period:
The 1190 was part of the later David Brown tractor range, produced in the 1970s.
Production
Manufacturing Location:
Likely Meltham, Yorkshire, UK.
🏆 Awards & Recognition
Recognitions
Industry Standing:
David Brown tractors are generally well-regarded for their robust build and reliability, often favored by farmers for their workhorse capabilities.
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