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David Brown 1190 Series Tractor Factory Service Repair Manual

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$133.00
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The David Brown 1190 Series Tractor, produced likely in the 1970s and early 1980s, represents a robust and versatile mid-range utility tractor renowned for its solid engineering and reliability. Designed for a wide array of agricultural applications, this model competed effectively in its era, offering substantial PTO horsepower and hydraulic lift capacity. Its utilitarian design and sturdy construction are hallmarks of David Brown's heritage in agricultural machinery, making it a dependable workhorse for farming operations. This comprehensive factory service repair manual provides detailed information for the maintenance, repair, and troubleshooting of the David Brown 1190 Series Tractor. It covers essential systems including the engine, transmission, hydraulic system, electrical components, front and rear axles, brakes, and operator station. The manual includes step-by-step procedures for routine maintenance, engine and transmission overhauls, hydraulic system repairs, electrical diagnostics, and component replacements, along with essential technical specifications and diagnostic charts, ensuring owners and technicians can effectively maintain and preserve the tractor's performance. 🏷️ Basic Information Identification Make: David Brown Model: 1190 Series Tractor Product Type: Factory Service Repair Manual 👋 Introduction Market Position Tractor Segment: Mid-range utility tractor, popular in its era for farming and agricultural applications Competitive Analysis Competitors Era: Competed with models from manufacturers like Massey Ferguson, Fordson, John Deere, and International Harvester Key Features Tractor Robustness: David Brown tractors were generally known for their robust build quality and reliability Versatility: Designed for a range of agricultural tasks, often featuring significant PTO horsepower and hydraulic lift capacity Manual Value Proposition Convenience: Allows for quick downloading and immediate access to repair information on various devices Cost Savings: Empowers owners to perform maintenance and repairs themselves, significantly reducing labor costs Knowledge Acquisition: Provides in-depth understanding of the tractor's systems, crucial for emergency repairs and preventative maintenance 📋 Manual Details Coverage Areas Primary Coverage: Service, repair, maintenance, and troubleshooting Page Count Estimated Pages: Not specified, but described as comprehensive Manual Type Type: Factory Service Repair Manual / Workshop Manual / Troubleshooting Guide / Maintenance Schedule Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed engine overhaul, diagnostics, fuel system, cooling system, lubrication, ignition/starting systems Transmission: Repair and service of the gearbox, clutch, and drive train components Hydraulic System: Service and repair of the hydraulic pump, control valves, cylinders, and associated lines Electrical System: Wiring diagrams, troubleshooting for lighting, starting, charging, and auxiliary systems Front Axle And Steering: Service and adjustment of the front axle, steering linkages, and components Rear Axle And Differential: Repair and maintenance of the rear axle housing, differential, and final drives Brakes: Service and adjustment of the braking system Cooling System: Radiator, thermostat, water pump, and coolant service Fuel System: Diesel injection pump, injectors, fuel filters, and tank service Power Take Off Pto: Service and repair of the PTO engagement and drive mechanism Operator Station: Service and repair of controls, seating, and dashboard components Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication points, safety checks Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based problem solving Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly instructions Transmission Repair: Gearbox rebuild, clutch replacement, differential service Hydraulic System Repair: Pump and valve testing, cylinder overhaul, leak diagnosis Electrical Diagnostics: Fault finding using wiring diagrams, component testing Component Replacement: Step-by-step guides for replacing major and minor components Adjustments: Valve lash, clutch free play, brake adjustments, PTO adjustments Recalibration: Hydraulic control settings, engine timing adjustments Technical Depth Depth: Factory-level detail, suitable for professional mechanics and experienced DIY users Diagnostic Capability: Comprehensive diagnostic charts and procedures for identifying and resolving issues Rebuild Instructions: Detailed instructions for complete engine, transmission, and hydraulic system rebuilds Special Tool Requirements: Identification of specialized tools required for specific repair procedures 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Compatibility: Compatible with all versions of Windows and Mac operating systems Software Requirements: Requires Adobe PDF Reader and WinZip (or similar decompression utility) Print Quality Digital Quality: High resolution for clear readability of text and diagrams Searchability: Likely to be text-searchable if created from digital sources, enhancing ease of information retrieval Binding Type Binding: Not applicable (digital PDF format) Paper Type Paper Type: Not applicable (digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Diesel Engine Family: Likely to feature a David Brown own-design diesel engine, possibly a 3 or 4-cylinder configuration Displacement: Specific displacement not provided, but typical for this era's tractors would be in the range of 3.0L to 4.5L. Bore X Stroke: Specifics not provided in product info, but would be detailed in the manual. Performance Horsepower Rating: Typical for 1190 series tractors would be in the 50-70 PTO horsepower range. Exact figures would be in the manual. Torque Rating: Specific torque figures not provided, but essential for heavy draft work. Fuel System Fuel Type: Diesel Injection System: Likely a mechanically governed rotary or...
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David Brown 1190 Series Tractor Factory Service Repair ManualDavid Brown 1190 Series Tractor Factory Service Repair ManualDavid Brown 1190 Series Tractor Factory Service Repair Manual
The David Brown 1190 Series Tractor, produced likely in the 1970s and early 1980s, represents a robust and versatile mid-range utility tractor renowned for its solid engineering and reliability. Designed for a wide array of agricultural applications, this model competed effectively in its era, offering substantial PTO horsepower and hydraulic lift capacity. Its utilitarian design and sturdy construction are hallmarks of David Brown's heritage in agricultural machinery, making it a dependable workhorse for farming operations. This comprehensive factory service repair manual provides detailed information for the maintenance, repair, and troubleshooting of the David Brown 1190 Series Tractor. It covers essential systems including the engine, transmission, hydraulic system, electrical components, front and rear axles, brakes, and operator station. The manual includes step-by-step procedures for routine maintenance, engine and transmission overhauls, hydraulic system repairs, electrical diagnostics, and component replacements, along with essential technical specifications and diagnostic charts, ensuring owners and technicians can effectively maintain and preserve the tractor's performance.
🏷️ Basic Information
Identification
Make:
David Brown
Model:
1190 Series Tractor
Product Type:
Factory Service Repair Manual
👋 Introduction
Market Position
Tractor Segment:
Mid-range utility tractor, popular in its era for farming and agricultural applications
Competitive Analysis
Competitors Era:
Competed with models from manufacturers like Massey Ferguson, Fordson, John Deere, and International Harvester
Key Features Tractor
Robustness:
David Brown tractors were generally known for their robust build quality and reliability
Versatility:
Designed for a range of agricultural tasks, often featuring significant PTO horsepower and hydraulic lift capacity
Manual Value Proposition
Convenience:
Allows for quick downloading and immediate access to repair information on various devices
Cost Savings:
Empowers owners to perform maintenance and repairs themselves, significantly reducing labor costs
Knowledge Acquisition:
Provides in-depth understanding of the tractor's systems, crucial for emergency repairs and preventative maintenance
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, repair, maintenance, and troubleshooting
Page Count
Estimated Pages:
Not specified, but described as comprehensive
Manual Type
Type:
Factory Service Repair Manual / Workshop Manual / Troubleshooting Guide / Maintenance Schedule
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine overhaul, diagnostics, fuel system, cooling system, lubrication, ignition/starting systems
Transmission:
Repair and service of the gearbox, clutch, and drive train components
Hydraulic System:
Service and repair of the hydraulic pump, control valves, cylinders, and associated lines
Electrical System:
Wiring diagrams, troubleshooting for lighting, starting, charging, and auxiliary systems
Front Axle And Steering:
Service and adjustment of the front axle, steering linkages, and components
Rear Axle And Differential:
Repair and maintenance of the rear axle housing, differential, and final drives
Brakes:
Service and adjustment of the braking system
Cooling System:
Radiator, thermostat, water pump, and coolant service
Fuel System:
Diesel injection pump, injectors, fuel filters, and tank service
Power Take Off Pto:
Service and repair of the PTO engagement and drive mechanism
Operator Station:
Service and repair of controls, seating, and dashboard components
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication points, safety checks
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based problem solving
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly instructions
Transmission Repair:
Gearbox rebuild, clutch replacement, differential service
Hydraulic System Repair:
Pump and valve testing, cylinder overhaul, leak diagnosis
Electrical Diagnostics:
Fault finding using wiring diagrams, component testing
Component Replacement:
Step-by-step guides for replacing major and minor components
Adjustments:
Valve lash, clutch free play, brake adjustments, PTO adjustments
Recalibration:
Hydraulic control settings, engine timing adjustments
Technical Depth
Depth:
Factory-level detail, suitable for professional mechanics and experienced DIY users
Diagnostic Capability:
Comprehensive diagnostic charts and procedures for identifying and resolving issues
Rebuild Instructions:
Detailed instructions for complete engine, transmission, and hydraulic system rebuilds
Special Tool Requirements:
Identification of specialized tools required for specific repair procedures
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Compatibility:
Compatible with all versions of Windows and Mac operating systems
Software Requirements:
Requires Adobe PDF Reader and WinZip (or similar decompression utility)
Print Quality
Digital Quality:
High resolution for clear readability of text and diagrams
Searchability:
Likely to be text-searchable if created from digital sources, enhancing ease of information retrieval
Binding Type
Binding:
Not applicable (digital PDF format)
Paper Type
Paper Type:
Not applicable (digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel
Engine Family:
Likely to feature a David Brown own-design diesel engine, possibly a 3 or 4-cylinder configuration
Displacement:
Specific displacement not provided, but typical for this era's tractors would be in the range of 3.0L to 4.5L.
Bore X Stroke:
Specifics not provided in product info, but would be detailed in the manual.
Performance
Horsepower Rating:
Typical for 1190 series tractors would be in the 50-70 PTO horsepower range. Exact figures would be in the manual.
Torque Rating:
Specific torque figures not provided, but essential for heavy draft work.
Fuel System
Fuel Type:
Diesel
Injection System:
Likely a mechanically governed rotary or inline injection pump from a reputable manufacturer like Lucas CAV or Simms.
Fuel Filters:
Multiple stages of filtration, including primary sedimenter and secondary cartridge filter.
🔧 Transmission
Standard
Gearbox Type:
Likely a manual transmission with a constant mesh or synchronized gear set.
Number Of Speeds:
Typically offered with 8 or 12 forward gears and 2 or 4 reverse gears.
Clutch Type:
Dual-stage clutch for independent PTO operation and transmission engagement.
Optional
Powershift Options:
Unlikely to be standard, but some later models or specific variants might have had limited powershift capabilities.
Features
Differential Lock:
Standard feature on most tractors of this era to improve traction.
Pto Speeds:
Standard PTO speeds (e.g., 540 RPM) and potentially an optional 1000 RPM PTO.
📐 Dimensions
Exterior
Wheelbase:
Specific dimensions would be detailed in the manual, but typically in the range of 80-90 inches.
Weights
Operating Weight:
Likely in the 4,000-5,500 lbs range, depending on configuration.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog gauges and indicators for engine parameters. No modern infotainment features.
Driver Assistance
Driver Assistance Features:
None in the modern sense. Focus is on mechanical controls and operator feedback.
Connectivity
Connectivity Options:
None. Mechanical and hydraulic linkages are the primary means of control and power transfer.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically 250 hours or annually, depending on operating conditions. Manual will specify exact interval and oil type.
Hydraulic Oil Change:
Typically 1000-1500 hours or annually. Manual will detail type and capacity.
Air Filter Service:
Service based on hours or visual inspection, especially in dusty conditions. Manual will outline procedures.
Fluid Specifications
Engine Oil:
Requires specific diesel engine oil, likely API CD or CE rated. Manual will provide viscosity (e.g., 15W-40) and capacity.
Hydraulic Fluid:
Typically a universal tractor transmission fluid (UTTO) or a specific hydraulic oil. Manual will detail specification and capacity.
Coolant:
Ethylene glycol based antifreeze mixture. Manual will specify mixture ratio and type.
Known Issues
Hydraulic Leaks:
Common wear on seals and O-rings in hydraulic cylinders and hoses.
Transmission Grinding:
Can occur due to wear in synchronizers or gear teeth, or low lubricant levels.
Electrical Contact Issues:
Corrosion on electrical connectors and grounds can lead to intermittent operation of lights and starting systems.
Injector Pump Timing:
Incorrect timing can lead to poor performance, increased fuel consumption, and starting issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
David Brown Tractors Ltd., a British manufacturer with a long history in agricultural machinery.
Model Evolution
Series Context:
The 1190 series was part of David Brown's extensive tractor lineup, known for its sturdy construction and utilitarian design.
Production
Production Period:
The 1190 series likely saw production in the 1970s and early 1980s, before the company was absorbed by other conglomerates.
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