David Brown Tractor 1210 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: David Brown Model: Tractor 1210 👋 Introduction Market Position Target Audience: Owners, operators, and maintenance technicians of David Brown 1210 tractors seeking comprehensive repair and service information. Competitive Analysis Value Proposition: Offers a cost-effective solution for maintaining and repairing the David Brown 1210, enabling users to save on professional repair costs and perform tasks efficiently. Key Features Comprehensiveness: Covers all aspects of the tractor's operation, maintenance, and repair, ensuring no critical information is omitted. Ease Of Use: Well-organized with a table of contents for quick access to specific information, minimizing time spent searching for procedures. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: PDF 📖 Manual Coverage Systems Covered Engine: Comprehensive coverage of engine mechanics, including disassembly, assembly, troubleshooting, and repair of all major engine components. Fuel System: Detailed information on the fuel injection system, pumps, filters, and carburetor (if applicable) for maintenance and repair. Transmission: In-depth coverage of gearbox operation, clutch, PTO (Power Take-Off) engagement, and repair procedures. Hydraulic System: Detailed explanation of the tractor's hydraulic system, including the pump, valves, cylinders, and linkage for operation and repair. Electrical System: Includes wiring diagrams, troubleshooting guides for electrical components, lighting, starting, and charging systems. Chassis And Steering: Covers front axle, steering mechanism, and chassis components for maintenance and repair. Braking System: Detailed procedures for inspecting, servicing, and repairing the braking system. Procedures Included Maintenance: Scheduled maintenance tasks, lubrication points, fluid checks, and filter replacements. Troubleshooting: Systematic diagnostic procedures to identify and resolve common and uncommon issues. Repair: Step-by-step instructions for disassembling, repairing, and reassembling all major tractor components. Overhaul: Comprehensive overhaul procedures for the engine, transmission, and hydraulic systems. Adjustments: Specific instructions for making necessary adjustments to various systems, such as valve clearance, brake linkages, and PTO engagement. Technical Depth Depth Level: Factory-level technical detail suitable for professional mechanics and experienced owner-operators. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Readability: Searchable text and high-resolution diagrams for easy navigation and information retrieval. Compatibility: Compatible with Adobe PDF Reader and viewable on all Windows and Mac operating systems. Print Quality Printability: Printable pages for on-site workshop use. Binding Type Binding: Digital Download (no physical binding) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Manufacturer: David Brown (in-house design/production) Engine Type: Diesel Displacement: Typically around 3.8 - 4.2 litres (specific to engine variant, often based on the AD4/36 or AD4/42 designations). Performance Horsepower Approximate: Approximately 50-60 PTO horsepower (actual figures vary by specific engine and configuration). Fuel System Fuel Injection Type: Direct Injection (typically Lucas or CAV injection pumps). Fuel Filter Part Numbers: Refer to manual for specific part numbers; common aftermarket equivalents exist. Lubrication Engine Oil Capacity: Approximately 7-8 litres (refer to manual for exact specification and type). Engine Oil Specification: API CD or equivalent (e.g., SAE 15W-30 or 20W-40 depending on climate). 🔧 Transmission Standard Transmission Type: Manual gearbox with multiple speed ranges. Gear Configurations: Typically 8 forward and 2 reverse gears, with options for creeper gears or enhanced PTO options. Features Pto System: Independent PTO (540/1000 RPM) or ground-speed PTO, with detailed engagement and maintenance procedures covered. Clutch Type: Dual-stage clutch (for independent PTO engagement) or single-stage clutch. Fluid Specification Transmission Hydraulic Fluid: Tractor Hydraulic Fluid (THF) or equivalent SAE 80W/90 Gear Oil (refer to manual for precise specification). Fluid Capacity Transmission Fluid Capacity: Approximately 20-25 litres (refer to manual for exact figure). 📐 Dimensions Exterior Wheelbase: Varies by configuration, typically around 2100-2200 mm. Weights Operating Weight: Approximately 2500-3000 kg (unladen, depending on configuration and options). 🛡️ Safety Features Ratings Safety Standards: Designed to comply with applicable agricultural machinery safety standards of its era. Active Features Braking System Type: Drum brakes (typically in the rear axle or integrated into the final drive). Passive Features Operator Station: Open station with guards and controls designed for operator safety; ROPS (Roll-Over Protective Structure) installation may be an aftermarket option or factory fitted on later models. 💡 Technology Features Infotainment Infotainment System: N/A (This is a vintage agricultural tractor; infotainment systems are not applicable.) Driver Assistance Driver Assistance Features: N/A (This is a vintage agricultural tractor; driver assistance systems are not applicable.) 🔧 Maintenance Service Intervals Engine Oil Change Interval: Typically every 100-200 operating hours or annually, depending on operating conditions. Fuel Filter Replacement: Recommended at major service intervals or when fuel system issues arise. Transmission Hydraulic Fluid Change: Typically every 500-1000 operating hours or every two years. Fluid Specifications Coolant Specification: Ethylene glycol based antifreeze, typically a 50/50 mix with water. Refer to manual for specific type and corrosion inhibitors. Known Issues Common Wear Points: Potential wear in the transmission synchronizers, PTO clutch, and hydraulic pump components over time. Seals and gaskets may degrade. Electrical Concerns: Older wiring harnesses can become brittle, leading...
Owners, operators, and maintenance technicians of David Brown 1210 tractors seeking comprehensive repair and service information.
Competitive Analysis
Value Proposition:
Offers a cost-effective solution for maintaining and repairing the David Brown 1210, enabling users to save on professional repair costs and perform tasks efficiently.
Key Features
Comprehensiveness:
Covers all aspects of the tractor's operation, maintenance, and repair, ensuring no critical information is omitted.
Ease Of Use:
Well-organized with a table of contents for quick access to specific information, minimizing time spent searching for procedures.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage of engine mechanics, including disassembly, assembly, troubleshooting, and repair of all major engine components.
Fuel System:
Detailed information on the fuel injection system, pumps, filters, and carburetor (if applicable) for maintenance and repair.
Transmission:
In-depth coverage of gearbox operation, clutch, PTO (Power Take-Off) engagement, and repair procedures.
Hydraulic System:
Detailed explanation of the tractor's hydraulic system, including the pump, valves, cylinders, and linkage for operation and repair.
Electrical System:
Includes wiring diagrams, troubleshooting guides for electrical components, lighting, starting, and charging systems.
Chassis And Steering:
Covers front axle, steering mechanism, and chassis components for maintenance and repair.
Braking System:
Detailed procedures for inspecting, servicing, and repairing the braking system.
Procedures Included
Maintenance:
Scheduled maintenance tasks, lubrication points, fluid checks, and filter replacements.
Troubleshooting:
Systematic diagnostic procedures to identify and resolve common and uncommon issues.
Repair:
Step-by-step instructions for disassembling, repairing, and reassembling all major tractor components.
Overhaul:
Comprehensive overhaul procedures for the engine, transmission, and hydraulic systems.
Adjustments:
Specific instructions for making necessary adjustments to various systems, such as valve clearance, brake linkages, and PTO engagement.
Technical Depth
Depth Level:
Factory-level technical detail suitable for professional mechanics and experienced owner-operators.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Readability:
Searchable text and high-resolution diagrams for easy navigation and information retrieval.
Compatibility:
Compatible with Adobe PDF Reader and viewable on all Windows and Mac operating systems.
Print Quality
Printability:
Printable pages for on-site workshop use.
Binding Type
Binding:
Digital Download (no physical binding)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
David Brown (in-house design/production)
Engine Type:
Diesel
Displacement:
Typically around 3.8 - 4.2 litres (specific to engine variant, often based on the AD4/36 or AD4/42 designations).
Performance
Horsepower Approximate:
Approximately 50-60 PTO horsepower (actual figures vary by specific engine and configuration).
Fuel System
Fuel Injection Type:
Direct Injection (typically Lucas or CAV injection pumps).
Fuel Filter Part Numbers:
Refer to manual for specific part numbers; common aftermarket equivalents exist.
Lubrication
Engine Oil Capacity:
Approximately 7-8 litres (refer to manual for exact specification and type).
Engine Oil Specification:
API CD or equivalent (e.g., SAE 15W-30 or 20W-40 depending on climate).
🔧 Transmission
Standard
Transmission Type:
Manual gearbox with multiple speed ranges.
Gear Configurations:
Typically 8 forward and 2 reverse gears, with options for creeper gears or enhanced PTO options.
Features
Pto System:
Independent PTO (540/1000 RPM) or ground-speed PTO, with detailed engagement and maintenance procedures covered.
Clutch Type:
Dual-stage clutch (for independent PTO engagement) or single-stage clutch.
Fluid Specification
Transmission Hydraulic Fluid:
Tractor Hydraulic Fluid (THF) or equivalent SAE 80W/90 Gear Oil (refer to manual for precise specification).
Fluid Capacity
Transmission Fluid Capacity:
Approximately 20-25 litres (refer to manual for exact figure).
📐 Dimensions
Exterior
Wheelbase:
Varies by configuration, typically around 2100-2200 mm.
Weights
Operating Weight:
Approximately 2500-3000 kg (unladen, depending on configuration and options).
🛡️ Safety Features
Ratings
Safety Standards:
Designed to comply with applicable agricultural machinery safety standards of its era.
Active Features
Braking System Type:
Drum brakes (typically in the rear axle or integrated into the final drive).
Passive Features
Operator Station:
Open station with guards and controls designed for operator safety; ROPS (Roll-Over Protective Structure) installation may be an aftermarket option or factory fitted on later models.
💡 Technology Features
Infotainment
Infotainment System:
N/A (This is a vintage agricultural tractor; infotainment systems are not applicable.)
Driver Assistance
Driver Assistance Features:
N/A (This is a vintage agricultural tractor; driver assistance systems are not applicable.)
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 100-200 operating hours or annually, depending on operating conditions.
Fuel Filter Replacement:
Recommended at major service intervals or when fuel system issues arise.
Transmission Hydraulic Fluid Change:
Typically every 500-1000 operating hours or every two years.
Fluid Specifications
Coolant Specification:
Ethylene glycol based antifreeze, typically a 50/50 mix with water. Refer to manual for specific type and corrosion inhibitors.
Known Issues
Common Wear Points:
Potential wear in the transmission synchronizers, PTO clutch, and hydraulic pump components over time. Seals and gaskets may degrade.
Electrical Concerns:
Older wiring harnesses can become brittle, leading to intermittent electrical faults. Starter motor and alternator reliability can be a concern on high-hour units.
Engine Reliability:
David Brown diesel engines are generally robust, but issues like worn cylinder liners, piston rings, and valve seat wear can occur with high mileage/hours. Injection pump calibration is critical.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
United Kingdom
Manufacturer Legacy:
David Brown was a prominent British tractor manufacturer known for robust and reliable farm machinery.
Model Evolution
Model Series:
Part of the David Brown 1200 series, succeeding earlier models and representing advancements in tractor technology for its time.
Production
Production Years:
The 1210 model was produced primarily in the late 1960s and early 1970s.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for the 1210 model are not widely documented, David Brown tractors of this era were recognized for their reliability and utility in farming operations.
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