🏷️ Basic Information Identification Make: John Deere Model: 5-750, 5-754, 5-800, 5-804, 5-850, 5-854, 5-900 Product Name: John Deere Tractors 5-750, 5-754, 5-800, 5-804, 5-850, 5-854, 5-900 (China) Technical Service Repair Manual Manual Product Code: TM700119 Generation Vehicle Generation Covered: Specific to Chinese market John Deere 5 Series tractors (exact generation depends on specific model production dates, but manual is designed for these listed models). Codes Engine Codes: Not explicitly specified in the provided product information. Manual details specific engine types for these models. 👋 Introduction Market Position Target Market: Designed for owners and technicians servicing John Deere 5 Series tractors specifically manufactured for and utilized within the Chinese market. It caters to users requiring in-depth technical information for maintenance, repair, and diagnostics. Target Audience: Professional mechanics, agricultural equipment technicians, and knowledgeable farm owners who perform their own maintenance and repairs. Competitive Analysis Value Proposition: This manual is a critical resource for maintaining the operational integrity and longevity of the specified John Deere tractors. Its comprehensive nature, including detailed diagrams and diagnostic procedures, positions it as an indispensable tool for maximizing uptime and minimizing repair costs, surpassing basic owner's manuals. Key Features Manual Highlights: Factory technical data, extensive coverage of all major systems, detailed illustrations, electrical schematics, troubleshooting guides, and diagnostic procedures. Document Utility: This factory technical service manual is designed to be a primary resource for both routine maintenance and complex repairs, ensuring that the tractors remain in optimal working condition. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive service and repair coverage for John Deere 2WD and MFWD tractors manufactured for the Chinese market. Page Count Number Of Pages: 819 Manual Type Manual Classification: Technical Service Repair Manual Language Documentation Language: English Format File Format: PDF Accessibility Features: Searchable PDF format allows for rapid information retrieval, significantly speeding up the diagnostic and repair process. 📖 Manual Coverage Systems Covered Mechanical Systems: Engine, Lubrication System, Cooling System, Fuel System, Air Intake and Exhaust System, Speed Control Linkage, Clutch Housing, Clutch Assembly, Transmission, Rear PTO, Differential, Final Drives, Mechanical Front Wheel Drive, Steering System, Brake System, Hydraulic Pump and Filter, Rockshaft, EATON Selective Control Valve (SCV), Front Axle (2WD), Wheels, 3-Point Hitch. Electrical Systems: Battery, Starter, Alternator, Electrical System Components, Wiring Harness, Wiring Schematics. Operator Station: Seat and Support, Center Console (IOOS Tractors), Operator Platform, Fenders and Hood, Cab Operator Station Components (Removal and Installation), Cab Operator Station Seat. Hydraulic Systems Detail: Covers hydraulic pump, filters, rockshaft, and EATON Selective Control Valve (SCV), including component location, theory of operation, diagnosis, hydraulic tests (with and without SCV), and adjustments. Includes hydraulic schematics. Powertrain Detail: Includes comprehensive coverage of clutch housing, clutch assembly, transmission, rear PTO, differential, final drives, and Mechanical Front Wheel Drive (MFWD) systems. Covers operation, tests, and adjustments. Steering And Brake Detail: Detailed repair and operation sections for steering systems and brake systems, including component location, theory of operation, and diagnosis/tests/adjustments. Front Axle And Wheels: Specific coverage for the 2WD front axle and wheel assemblies, including service and repair information. Three Point Hitch: Detailed repair and adjustment procedures for the tractor's 3-Point Hitch system, crucial for implement attachment. Operator Station Components: Detailed coverage of operator platform, seat, console, fenders, and hood, including repair and removal/installation of these parts for both open station and cab configurations. Procedures Included Repair And Maintenance: Maintenance, Troubleshooting, Diagnostic procedures, Repair instructions for all covered systems. Operational Checks: Operational Checkout Procedures. Tests And Adjustments: Engine Operation, Tests and Adjustments; Fuel/Air Operation, Test and Adjustments; Electrical System Operation, Tests & Adjust; Power Train Operation, Tests and Adjustments; Steering and Brake Operation, Test & Adjustments; Hydraulic System Operation, Test and Adjustments. Electrical Diagnostics And Repair: Covers battery, starter, alternator, electrical system components, wiring harness, and detailed wiring schematics. Includes diagnosis, tests, and adjustments. Troubleshooting Methodology: Systematic troubleshooting guides are integrated throughout the manual, helping to identify root causes of operational faults before proceeding with repairs. Component Installation And Removal: Provides step-by-step instructions for removing and installing major components and sub-assemblies, including operator station parts. Technical Depth Diagnostic Capabilities: Advanced diagnostics for engine, fuel, air, electrical, powertrain, steering, brakes, and hydraulic systems, including component location, theory of operation, and specific test/adjustment procedures. Rebuild And Overhaul: Detailed repair instructions suitable for component rebuilds and overhauls, supported by high-quality images and circuit diagrams. Component Level Repair: The manual provides the level of detail required for component-level repair and overhaul, including torque specifications, clearances, and assembly procedures. Theoretical Understanding: Includes 'Theory of Operation' sections for major systems (Engine, Fuel/Air, Electrical, Powertrain, Steering/Brake, Hydraulics) to provide users with a fundamental understanding of how components function. Schematic Accuracy: Includes detailed electrical and hydraulic schematics, vital for diagnosing complex wiring and fluid power issues accurately. 📊 Manual Specifications File Format Digital Format Details: Printable without restrictions, contains searchable text, bookmarks, and crosslinks for...
John Deere Tractors 5-750, 5-754, 5-800, 5-804, 5-850, 5-854, 5-900 (China) Technical Service Repair Manual
Manual Product Code:
TM700119
Generation
Vehicle Generation Covered:
Specific to Chinese market John Deere 5 Series tractors (exact generation depends on specific model production dates, but manual is designed for these listed models).
Codes
Engine Codes:
Not explicitly specified in the provided product information. Manual details specific engine types for these models.
👋 Introduction
Market Position
Target Market:
Designed for owners and technicians servicing John Deere 5 Series tractors specifically manufactured for and utilized within the Chinese market. It caters to users requiring in-depth technical information for maintenance, repair, and diagnostics.
Target Audience:
Professional mechanics, agricultural equipment technicians, and knowledgeable farm owners who perform their own maintenance and repairs.
Competitive Analysis
Value Proposition:
This manual is a critical resource for maintaining the operational integrity and longevity of the specified John Deere tractors. Its comprehensive nature, including detailed diagrams and diagnostic procedures, positions it as an indispensable tool for maximizing uptime and minimizing repair costs, surpassing basic owner's manuals.
Key Features
Manual Highlights:
Factory technical data, extensive coverage of all major systems, detailed illustrations, electrical schematics, troubleshooting guides, and diagnostic procedures.
Document Utility:
This factory technical service manual is designed to be a primary resource for both routine maintenance and complex repairs, ensuring that the tractors remain in optimal working condition.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive service and repair coverage for John Deere 2WD and MFWD tractors manufactured for the Chinese market.
Page Count
Number Of Pages:
819
Manual Type
Manual Classification:
Technical Service Repair Manual
Language
Documentation Language:
English
Format
File Format:
PDF
Accessibility Features:
Searchable PDF format allows for rapid information retrieval, significantly speeding up the diagnostic and repair process.
📖 Manual Coverage
Systems Covered
Mechanical Systems:
Engine, Lubrication System, Cooling System, Fuel System, Air Intake and Exhaust System, Speed Control Linkage, Clutch Housing, Clutch Assembly, Transmission, Rear PTO, Differential, Final Drives, Mechanical Front Wheel Drive, Steering System, Brake System, Hydraulic Pump and Filter, Rockshaft, EATON Selective Control Valve (SCV), Front Axle (2WD), Wheels, 3-Point Hitch.
Electrical Systems:
Battery, Starter, Alternator, Electrical System Components, Wiring Harness, Wiring Schematics.
Operator Station:
Seat and Support, Center Console (IOOS Tractors), Operator Platform, Fenders and Hood, Cab Operator Station Components (Removal and Installation), Cab Operator Station Seat.
Hydraulic Systems Detail:
Covers hydraulic pump, filters, rockshaft, and EATON Selective Control Valve (SCV), including component location, theory of operation, diagnosis, hydraulic tests (with and without SCV), and adjustments. Includes hydraulic schematics.
Powertrain Detail:
Includes comprehensive coverage of clutch housing, clutch assembly, transmission, rear PTO, differential, final drives, and Mechanical Front Wheel Drive (MFWD) systems. Covers operation, tests, and adjustments.
Steering And Brake Detail:
Detailed repair and operation sections for steering systems and brake systems, including component location, theory of operation, and diagnosis/tests/adjustments.
Front Axle And Wheels:
Specific coverage for the 2WD front axle and wheel assemblies, including service and repair information.
Three Point Hitch:
Detailed repair and adjustment procedures for the tractor's 3-Point Hitch system, crucial for implement attachment.
Operator Station Components:
Detailed coverage of operator platform, seat, console, fenders, and hood, including repair and removal/installation of these parts for both open station and cab configurations.
Procedures Included
Repair And Maintenance:
Maintenance, Troubleshooting, Diagnostic procedures, Repair instructions for all covered systems.
Operational Checks:
Operational Checkout Procedures.
Tests And Adjustments:
Engine Operation, Tests and Adjustments; Fuel/Air Operation, Test and Adjustments; Electrical System Operation, Tests & Adjust; Power Train Operation, Tests and Adjustments; Steering and Brake Operation, Test & Adjustments; Hydraulic System Operation, Test and Adjustments.
Electrical Diagnostics And Repair:
Covers battery, starter, alternator, electrical system components, wiring harness, and detailed wiring schematics. Includes diagnosis, tests, and adjustments.
Troubleshooting Methodology:
Systematic troubleshooting guides are integrated throughout the manual, helping to identify root causes of operational faults before proceeding with repairs.
Component Installation And Removal:
Provides step-by-step instructions for removing and installing major components and sub-assemblies, including operator station parts.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics for engine, fuel, air, electrical, powertrain, steering, brakes, and hydraulic systems, including component location, theory of operation, and specific test/adjustment procedures.
Rebuild And Overhaul:
Detailed repair instructions suitable for component rebuilds and overhauls, supported by high-quality images and circuit diagrams.
Component Level Repair:
The manual provides the level of detail required for component-level repair and overhaul, including torque specifications, clearances, and assembly procedures.
Theoretical Understanding:
Includes 'Theory of Operation' sections for major systems (Engine, Fuel/Air, Electrical, Powertrain, Steering/Brake, Hydraulics) to provide users with a fundamental understanding of how components function.
Schematic Accuracy:
Includes detailed electrical and hydraulic schematics, vital for diagnosing complex wiring and fluid power issues accurately.
📊 Manual Specifications
File Format
Digital Format Details:
Printable without restrictions, contains searchable text, bookmarks, and crosslinks for easy navigation.
Navigational Features:
Features internal bookmarks and cross-links to facilitate quick access to specific topics and sections, enhancing user efficiency.
Print Quality
Image And Diagram Quality:
High quality images and circuit diagrams.
Binding Type
Binding Method:
Not applicable (digital PDF format).
Paper Type
Paper Quality:
Not applicable (digital PDF format).
⚙️ Engine Specifications
Primary Engine
Engine Family:
Likely John Deere 3029, 4039, or 4045 series engines, common in this tractor class and market. Specific engine models are detailed within the manual.
Performance
Horsepower Range:
Based on model numbers (e.g., 750, 800, 850, 900), likely ranging from approximately 75 HP to 90 HP (net horsepower). Exact specifications for each model are detailed in the manual.
Fuel System
Fuel System Type:
Likely direct injection diesel fuel system. The manual covers fuel system components, diagnostics, and repair.
Fuel System Components:
Manual covers fuel tank, lines, filters, injection pump, injectors, and associated controls for both diesel and potentially any pre-heating or emission systems relevant to the Chinese market.
Liquid-cooled system with radiator, fan, and thermostat. Manual provides details on coolant types, capacities, and system maintenance.
Engine
Engine Type:
Likely naturally aspirated or turbocharged diesel engines. Manual specifies exact engine configurations for each model number.
Speed Control
Governor System:
The manual details the engine's speed control linkage and governor system, essential for maintaining consistent engine RPM under varying loads.
🔧 Transmission
Standard
Transmission Type Standard:
Likely a synchronized constant mesh transmission with multiple forward and reverse gears. The manual details specific gearbox configurations.
Optional
Transmission Type Optional:
May include options like a creeper gear or PowerReverser™ depending on the specific model and market configuration. Manual coverage will indicate variations.
Covers the Rear Power Take-Off (PTO) system, including engagement, disengagement, and maintenance procedures for ground speed PTO or 540/1000 RPM configurations.
📐 Dimensions
Exterior
Overall Dimensions:
Specific dimensions (length, width, height) vary by model and configuration (2WD/MFWD) and are detailed within the 'General Specifications' section of the manual.
Weights
Operating Weight:
Operating weight will vary based on configuration (2WD/MFWD, cab/open station, ballast). Specific weight figures are found in the manual's specifications.
🛡️ Safety Features
Ratings
Safety Standards:
The manual includes a dedicated 'Safety' section, emphasizing adherence to John Deere safety protocols and general agricultural machinery safety standards relevant to the Chinese market.
Active Features
Operator Safety Systems:
Information on safe operating practices, hazard identification, and procedures related to ROPS (Roll-Over Protective Structure) where applicable, though specific features are detailed per model.
Passive Features
Operator Protection:
The manual will cover components related to operator protection, such as operator platform design, controls placement, and safety interlocks as part of its repair and maintenance sections.
💡 Technology Features
Infotainment
Infotainment Systems:
Basic operator station controls and instrumentation. This manual focuses on mechanical and electrical systems rather than advanced infotainment features found in passenger vehicles.
Driver Assistance
Operator Assistance Features:
Focus on the tractor's operational controls and systems. No advanced driver-assistance systems (ADAS) are expected on this class of tractor. The manual covers mechanical PTO, 3-point hitch, and hydraulic controls.
Connectivity
Telematics And Connectivity:
This manual does not cover advanced connectivity or telematics features. It is a technical service manual focused on hardware and systems repair.
🔧 Maintenance
Service Intervals
Recommended Maintenance Schedule:
The manual provides detailed service intervals for routine maintenance tasks such as oil changes, filter replacements, lubrication points, and system checks. Specific intervals are defined for engine oil, hydraulic oil, transmission oil, and various inspection points.
Filter Replacement Schedule:
Specifies replacement intervals for engine oil filters, fuel filters, hydraulic filters, and air filters, critical for system longevity.
Fluid Specifications
Engine Oil Specification:
Likely John Deere PLUS-50™ or equivalent API CJ-4/CK-4 SAE 15W-40 or 10W-30 engine oil. Specific viscosity and API service category recommendations are in the manual.
Hydraulic Fluid Specification:
John Deere HY-GARD™ UTTO (Universal Tractor Transmission Oil) or equivalent. The manual specifies the correct type and viscosity grade.
Transmission Fluid Specification:
Likely John Deere HY-GARD™ or a compatible UTTO. Manual will specify exact type and capacity.
Coolant Specification:
John Deere COOL-GARD™ II Extended Life Coolant or equivalent. Manual details the required ethylene glycol concentration and type.
Axle And Final Drive Fluid:
Specification for front and rear axle/final drive lubrication, likely a gear oil or specific heavy-duty grease, detailed in the manual's fluids section.
Known Issues
Common Wear And Tear Points:
While not explicitly listed as 'common issues', the manual's troubleshooting sections will implicitly cover areas prone to wear such as clutch wear, hydraulic seal degradation, PTO engagement issues, and drivetrain component wear, guiding users on diagnosis and repair.
Troubleshooting Guides:
Comprehensive troubleshooting sections for each system, listing symptoms, potential causes, and corrective actions, addressing common operational faults.
📚 Vehicle History
Brand Heritage
John Deere Legacy:
John Deere is a globally recognized manufacturer with a long history of producing agricultural machinery, known for durability, innovation, and comprehensive service support.
Model Evolution
5 Series Tractors:
The 5 Series tractors represent a versatile range of utility tractors, adapted for various agricultural applications. This specific manual caters to models developed for the Chinese market, reflecting local manufacturing and configuration needs.
Production
Manufacturing Location:
As indicated, these models are manufactured for the Chinese market, suggesting production facilities within China.
Choosing a selection results in a full page refresh.