🏷️ Basic Information Identification Make: Dodge Model: Ram 2500 Codes Chassis Codes: BR (2WD), BE (4WD) 👋 Introduction Market Position Segment: Heavy-duty pickup truck, popular for work and towing. Competitive Analysis Competitors: Ford F-250 Super Duty, Chevrolet Silverado 2500HD, GMC Sierra 2500HD. Key Features Design Philosophy: Rugged, durable construction, strong towing and payload capacity, iconic 'Ram' grille. 📋 Manual Details Coverage Areas Applicable Years: 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002 Chassis Platform: Third Generation Ram (BR/BE) Page Count Estimated Pages: 3000+ Manual Type Type: Factory Service Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, transmission, transfer case (4WD). Chassis: Frame, suspension (front and rear), steering, brakes (front and rear), wheels, tires. Electrical: Wiring diagrams, lighting, instruments, gauges, power accessories, starting and charging system, Body Control Module (BCM) if applicable, fuses, relays. Body: Body exterior, interior trim, doors, windows, seats, HVAC system, body seals, bumpers, glass. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, lubrication, tune-ups. Diagnostics: Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs) for applicable systems. Repair: Detailed step-by-step repair procedures for all major components, including engine teardown and reassembly, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair. Special Tools: Identification and usage of specific Chrysler/Dodge special tools required for certain procedures. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and body repair. 📊 Manual Specifications File Format Digital Quality: High-resolution scans, searchable text (OCR optimized for key terms), bookmarked chapters. Print Quality Printability: Printable pages, clear diagrams and illustrations. Binding Type Binding Type: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Options: 5.2L V8 Magnum, 5.9L V8 Magnum, 5.9L Cummins Turbo Diesel I6. Performance 5.2L Magnum Horsepower: Approx. 220 hp @ 4800 rpm 5.9L Magnum Horsepower: Approx. 230 hp @ 4400 rpm 5.9L Cummins Turbo Diesel Horsepower: Approx. 175-215 hp @ 2500 rpm (depending on year/tune) 5.9L Cummins Turbo Diesel Torque: Approx. 420-460 lb-ft @ 1600 rpm (depending on year/tune) Fuel System Gasoline Injection Type: Multi-point Fuel Injection (MPI) Diesel Injection Type: Rotary injection pump (VE or VP44 depending on year) 🔧 Transmission Standard Standard Transmission: 5-speed manual (NV4500 for diesel, Getrag for gas) Optional Optional Transmission: 4-speed automatic (47RH, 48RE for diesel; 46RH for gas) Features Transfer Case: New Process NV241 (manual or electric shift depending on trim) 📐 Dimensions Exterior Wheelbase Options: 134.7 in (standard cab), 154.7 in (extended cab), 166.7 in (Mega Cab later models). Bed Length Options: 8 ft (long bed), 6.5 ft (short bed) Weights Curb Weight Range: Approx. 5,000 - 6,500 lbs (varies by configuration) Gvwr Range: Approx. 8,800 - 10,500 lbs 🛡️ Safety Features Ratings NHTSA Rollover Resistance: Four-star rating (typical for this era, but varies by specific configuration) Active Features ABS: Standard on all models (4-wheel disc or front disc/rear drum depending on year and configuration). Passive Features Airbags: Driver and passenger airbags standard. 💡 Technology Features Infotainment Radio Options: AM/FM stereo with cassette and/or CD player, basic digital displays for clock and temperature. Driver Assistance Cruise Control: Available on most trims. Connectivity Power Accessories: Power windows, power door locks, power mirrors available on higher trims. 🔧 Maintenance Service Intervals Oil Change Interval Gas: Every 3,000 - 5,000 miles or 3-6 months (severe duty may require more frequent changes). Oil Change Interval Diesel: Every 3,000 - 5,000 miles or 3-6 months (Cummins recommends high-quality diesel-specific oil). Fuel Filter Replacement Diesel: Every 15,000 - 25,000 miles (crucial for longevity of injection system). Coolant Flush Interval: Every 30,000 - 60,000 miles or 2-4 years, depending on coolant type. Fluid Specifications Engine Oil Gas: API SG or SH, SAE 10W-30 or 5W-30 (check owner's manual for specific viscosity based on temperature). Engine Oil Diesel: API CF-4 or CG-4, SAE 15W-40 (preferred for Cummins). Transmission Fluid Auto: Chrysler ATF+3 (or equivalent) Transmission Fluid Manual Nv4500: GM Synchromesh (preferred) or equivalent manual transmission fluid Transfer Case Fluid: ATF+3 or equivalent Coolant: Ethylene Glycol based, with appropriate corrosion inhibitors. Predominantly Mopar HOAT (Hybrid Organic Acid Technology) or equivalent. Known Issues Cummins Vp44 Pump: Vulnerability of the VP44 injection pump to low fuel pressure and fuel contamination, leading to premature failure. Automatic Transmission Overheating: 47RH/48RE transmissions can overheat under heavy towing; auxiliary transmission coolers are recommended. Rear Main Seal Leaks: Common leak point on both gasoline and diesel engines, particularly the Cummins. Power Steering Pump Failure: Can fail, leading to loss of power steering assist. 📚 Vehicle History Brand Heritage Dodge Truck Legacy: Dodge has a long history of producing robust and capable trucks since the 1930s. Model Evolution Third Generation Introduction: The BR/BE platform marked a significant redesign for the Ram, introducing a bolder, more aggressive...