🏷️ Basic Information Identification Make: Dodge Model: Ram 2500 Year: 1999 Codes Chassis Code: Second Generation Ram (DR) 👋 Introduction Market Position Segment: Heavy-duty pickup truck market. Competitive Analysis Competitors: Ford F-Series Super Duty, Chevrolet Silverado HD, GMC Sierra HD. Key Features Vehicle Strengths: Renowned for its robust construction, powerful engine options, towing and hauling capabilities, and comfortable ride for a heavy-duty truck of its era. Manual Value Proposition Usefulness: Provides factory-level technical data essential for accurate diagnosis, maintenance, and repair, saving time and money compared to trial-and-error methods or less comprehensive guides. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service and repair for the 1999 Dodge Ram 2500. Chassis Variants: Covers 4x2 and 4x4 drivetrain configurations, as well as various cab and bed configurations (Regular Cab, Club Cab, Long Bed, Short Bed). Page Count Estimated Pages: Likely over 1000 pages (typical for comprehensive factory service manuals). Manual Type Type: Service & Repair Manual (Software) Language Language: English Format Format: Digital Software (Downloadable) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, transmission (automatic and manual), transfer case (if applicable). Chassis: Suspension (front and rear), steering system, brakes (hydraulic, power assist, ABS), driveline (axles, driveshafts, CV joints), wheels and tires. Electrical: Wiring diagrams, lighting system, charging system, starting system, ignition system, instrument cluster, power windows, power locks, comfort and convenience features, diagnostic trouble codes (DTCs). Body And Frame: Body panels, interior trim, seats, doors, windows, bumpers, frame construction, maintenance, and repair. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections, tune-up procedures. Repair And Rebuild: Engine overhaul, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component diagnosis and repair, body panel repair. Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues, symptom-based troubleshooting charts, diagnostic trouble code (DTC) interpretation and resolution. Diagnostic Tools: Procedures for using OBD-II scanners, multimeters, and specialized diagnostic equipment. Technical Depth Depth: Comprehensive: Covers from basic routine maintenance to in-depth engine and transmission rebuilds, including electrical system diagnostics and body repair. Includes specifications, torque values, and procedures for professionals and advanced DIYers. Engine Rebuild Specifications: Includes detailed specifications for cylinder head resurfacing, valve guide replacement, piston ring installation, bearing clearances, and torque sequences. Electrical Schematics: Comprehensive wiring diagrams for all major electrical systems, including engine control, ABS, power accessories, and lighting. 📊 Manual Specifications File Format Compatibility: Compatible with Windows operating systems. May require specific software for installation/access, details would be provided with purchase. Print Quality Quality: Digital format allows for high-resolution display and printing of individual pages. Text is likely searchable for efficient information retrieval. Binding Type Binding: N/A (Digital Software) Paper Type Paper: N/A (Digital Software) ⚙️ Engine Specifications Primary Engine Engine Options: 5.2L (318 ci) Magnum V8, 5.9L (360 ci) Magnum V8, 8.0L (488 ci) Viper V10, 5.9L (359 ci) Cummins Turbo Diesel I6. Performance 5.9L Cummins Turbo Diesel (Example): Approx. 215 hp @ 2600 rpm, 440 lb-ft torque @ 1600 rpm (depending on specific configuration). Fuel System Diesel Injection: Bosch P7100 injection pump (common on manual transmission models), VP44 injection pump (common on automatic transmission models). Engine Oil 5.9L Cummins Diesel Oil: API CI-4 or CH-4 rated diesel engine oil, SAE 15W-40 recommended. Capacity: 11 quarts (10.4 liters) with filter. Spark Plugs 5.2L Magnum V8: Champion Copper Plus RC12LYC or equivalent. 🔧 Transmission Standard Manual Transmission: Getrag 360 5-speed manual (common with Cummins and V10). Optional Automatic Transmission: 46RE 4-speed automatic (for Magnum V8s), NV4500 5-speed manual (also an option for some configurations). Features Transfer Case: New Process NP241DHD (243 HD) part-time, 2-speed transfer case with overdrive. Fluid Spec Nv4500: NV4500 5W-30 synthetic manual transmission fluid. Capacity: 2.5 quarts (2.4 liters). 46Re: Chrysler ATF+4 (MS-9602) automatic transmission fluid. Capacity: 13.4 quarts (12.7 liters) dry fill. 📐 Dimensions Exterior Wheelbase: 134.9 inches (3426 mm) for Regular Cab, 154.9 inches (3934 mm) for Club Cab. Overall Length: Approximately 239.1 inches (6073 mm) for Regular Cab. Weights Curb Weight: Varies by configuration, but typically starts around 5,500 lbs (2495 kg) and can exceed 7,000 lbs (3175 kg) for diesel models. Gross Vehicle Weight Rating Gvw: Typically 8,800 lbs (3992 kg) to 9,600 lbs (4354 kg) for 2500 models. Cargo Bed Length: 8.0 ft (standard) or 6.3 ft (short bed). 🛡️ Safety Features Ratings NHTSA Front Impact: Not directly rated by NHTSA in the modern sense for this era, but designed to meet federal safety standards. Active Features ABS: Standard 4-wheel Anti-lock Braking System (ABS) on 1999 models. Passive Features Airbags: Driver and passenger front airbags. Seatbelts: Three-point seat belts for front occupants, lap belts for rear occupants. 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette or optional CD player. Basic speaker systems. Driver Assistance Cruise Control: Standard cruise control. Connectivity Trailer Lighting Connector: Standard trailer wiring harness connector...
Ford F-Series Super Duty, Chevrolet Silverado HD, GMC Sierra HD.
Key Features
Vehicle Strengths:
Renowned for its robust construction, powerful engine options, towing and hauling capabilities, and comfortable ride for a heavy-duty truck of its era.
Manual Value Proposition
Usefulness:
Provides factory-level technical data essential for accurate diagnosis, maintenance, and repair, saving time and money compared to trial-and-error methods or less comprehensive guides.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service and repair for the 1999 Dodge Ram 2500.
Chassis Variants:
Covers 4x2 and 4x4 drivetrain configurations, as well as various cab and bed configurations (Regular Cab, Club Cab, Long Bed, Short Bed).
Page Count
Estimated Pages:
Likely over 1000 pages (typical for comprehensive factory service manuals).
Manual Type
Type:
Service & Repair Manual (Software)
Language
Language:
English
Format
Format:
Digital Software (Downloadable)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, transmission (automatic and manual), transfer case (if applicable).
Chassis:
Suspension (front and rear), steering system, brakes (hydraulic, power assist, ABS), driveline (axles, driveshafts, CV joints), wheels and tires.
Electrical:
Wiring diagrams, lighting system, charging system, starting system, ignition system, instrument cluster, power windows, power locks, comfort and convenience features, diagnostic trouble codes (DTCs).
Body And Frame:
Body panels, interior trim, seats, doors, windows, bumpers, frame construction, maintenance, and repair.
Engine overhaul, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component diagnosis and repair, body panel repair.
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues, symptom-based troubleshooting charts, diagnostic trouble code (DTC) interpretation and resolution.
Diagnostic Tools:
Procedures for using OBD-II scanners, multimeters, and specialized diagnostic equipment.
Technical Depth
Depth:
Comprehensive: Covers from basic routine maintenance to in-depth engine and transmission rebuilds, including electrical system diagnostics and body repair. Includes specifications, torque values, and procedures for professionals and advanced DIYers.
Engine Rebuild Specifications:
Includes detailed specifications for cylinder head resurfacing, valve guide replacement, piston ring installation, bearing clearances, and torque sequences.
Electrical Schematics:
Comprehensive wiring diagrams for all major electrical systems, including engine control, ABS, power accessories, and lighting.
📊 Manual Specifications
File Format
Compatibility:
Compatible with Windows operating systems. May require specific software for installation/access, details would be provided with purchase.
Print Quality
Quality:
Digital format allows for high-resolution display and printing of individual pages. Text is likely searchable for efficient information retrieval.
134.9 inches (3426 mm) for Regular Cab, 154.9 inches (3934 mm) for Club Cab.
Overall Length:
Approximately 239.1 inches (6073 mm) for Regular Cab.
Weights
Curb Weight:
Varies by configuration, but typically starts around 5,500 lbs (2495 kg) and can exceed 7,000 lbs (3175 kg) for diesel models.
Gross Vehicle Weight Rating Gvw:
Typically 8,800 lbs (3992 kg) to 9,600 lbs (4354 kg) for 2500 models.
Cargo
Bed Length:
8.0 ft (standard) or 6.3 ft (short bed).
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not directly rated by NHTSA in the modern sense for this era, but designed to meet federal safety standards.
Active Features
ABS:
Standard 4-wheel Anti-lock Braking System (ABS) on 1999 models.
Passive Features
Airbags:
Driver and passenger front airbags.
Seatbelts:
Three-point seat belts for front occupants, lap belts for rear occupants.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or optional CD player. Basic speaker systems.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Trailer Lighting Connector:
Standard trailer wiring harness connector for trailer lights and braking systems.
🔧 Maintenance
Service Intervals
Oil Change Diesel:
Every 5,000-7,500 miles or 6 months for the 5.9L Cummins Turbo Diesel, using appropriate diesel-rated oil and filter. (Refer to manual for precise interval based on driving conditions).
Oil Change Gas:
Every 3,000-5,000 miles or 3-6 months for Magnum V8 gasoline engines. (Refer to manual for precise interval based on driving conditions).
Fluid Specifications
Coolant:
Chrysler OAT (Organic Additive Technology) or HOAT (Hybrid Organic Additive Technology) antifreeze, typically a 50/50 mix with distilled water. Check manual for specific type. Capacity: Approx. 20 quarts (18.9 liters).
Brake Fluid:
DOT 3 brake fluid.
Known Issues
5.9L Cummin Lift Pump:
Fuel lift pump (FASS/AirDog systems often recommended as upgrades) can be a failure point.
Automatic Transmission Overheating:
46RE transmissions can overheat under heavy towing. Auxiliary transmission cooler recommended.
Rear Main Seal Leaks:
Common on both diesel and gasoline engines over time.
Cracked Exhaust Manifolds:
Especially on the 5.9L Cummins diesel, exhaust manifolds can develop cracks due to thermal stress.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing robust and capable trucks, with the Ram line evolving to meet the demands of work and lifestyle.
Model Evolution
Second Generation Ram:
The 1999 model year falls within the second generation of the Dodge Ram (1994-2001), which featured a significant redesign with a more aerodynamic profile, updated interiors, and significantly improved powertrains, including the introduction of the Cummins turbo diesel and the Viper V10.
Production
Manufacturing Plant:
Historically manufactured at Chrysler's Warren Truck Assembly Plant in Warren, Michigan, and Saltillo Truck Assembly Plant in Mexico.
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
While specific awards for the 1999 model year are not widely publicized, the second-generation Ram series generally received positive reviews for its bold styling and capability.
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