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Dodge Caliber 2007-2012 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Dodge Model: Caliber Years Covered: 2007, 2008, 2009, 2010, 2011, 2012 Generation: First Generation (PM) Codes Chassis Code: PM 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV / Hatchback Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Kia Sportage. Key Features Design Philosophy: Offered a distinctive styling, practical interior space, and a range of powertrain options, aiming for affordability and versatility. Versatility: Designed to offer SUV-like practicality in a more compact and fuel-efficient package, with a hatchback-style rear opening for cargo access. 📋 Manual Details Coverage Areas General Coverage: Complete repair and service information for the Dodge Caliber 2007-2012. Page Count Total Pages: 5815 Manual Type Type: Workshop Service Manual Manual Content Focus: Repair, Maintenance, Troubleshooting, Diagnostics, Component Overhaul. Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine construction, diagnosis, testing, removal/installation, overhaul, lubrication, cooling, ignition, emissions control. Fuel System: Fuel tank, pump, lines, injectors, pressure regulator, evaporative emission control. Exhaust System: Exhaust manifolds, catalytic converters, mufflers, pipes, hangers, diagnosis. Transmission Manual: Clutch, gearbox, diagnosis, repair, overhaul, removal/installation. Transmission Automatic: Automatic transmission diagnosis, repair, overhaul, removal/installation, torque converter, valve body, control systems. Drivetrain: Front-wheel drive, axles, CV joints, differential. Suspension System: Front and rear suspension, shock absorbers, struts, springs, control arms, ball joints, wheel alignment. Steering System: Power steering pump, rack and pinion, steering column, diagnosis, repair. Braking System: Front and rear brakes, rotors, pads, calipers, hydraulic system, ABS, parking brake, diagnosis, repair. Electrical System: Battery, charging system, starter, lighting, fuses, relays, wiring diagrams, body control module (BCM). HVAC System: Air conditioning, heating, ventilation, controls, diagnosis, repair. Body Interior: Seats, dashboard, door panels, trim, headliner, glass, locks, power windows. Body Exterior: Bumpers, fenders, hood, doors, trunk lid, exterior trim, paint and body repair. Chassis And Frame: Frame construction, alignment, underbody components. Safety Systems: Airbags, seat belts, SRS system diagnosis and repair. Procedures Included Maintenance: Regular maintenance, fluid changes, filter replacements, inspections. Troubleshooting: Diagnostic charts, symptom-based troubleshooting, common issues. Repair: Step-by-step repair procedures for all major components and systems. Disassembly Assembly: Detailed instructions for removing and installing parts and systems. Adjustments: Specifications and procedures for adjustments (e.g., brake adjustments, suspension alignment). Diagnostics: Diagnostic trouble codes (DTCs), electrical diagnostics, system testing. Body Repair: Covers collision repair, panel replacement, and structural integrity procedures. Diagnostics Electrical: Detailed procedures for diagnosing electrical faults, including circuit testing and component diagnosis. Diagnostic Trouble Codes: Lists and explains Diagnostic Trouble Codes (DTCs) and provides troubleshooting steps for each. Technical Depth Depth Of Coverage: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed wiring diagrams and diagnostic procedures. Wiring Diagrams: Includes detailed electrical wiring diagrams for all vehicle systems. Torque Specifications: Provides precise torque specifications for all fasteners and critical components. Service Tools: References and illustrations for specialized service tools required for specific repair procedures. Wear Limits: Includes critical wear limits and allowable tolerances for various engine and chassis components. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Fully printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Requirements Software Requirement: Adobe Reader Compatibility Operating Systems: Windows, Mac, Linux OS ⚙️ Engine Specifications Primary Engine Engine Options: 2.0L 4-cylinder (94 kW / 130 hp), 2.4L 4-cylinder (125 kW / 170 hp), 1.8L 4-cylinder (104 kW / 140 hp), 2.0L Turbocharged 4-cylinder (200 hp) - SRT-4 variant. Performance Horsepower Range: 130-200 hp (depending on engine and trim) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) for most variants; Turbocharged Direct Injection for SRT-4. 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission (MMR) Optional Optional Transmission: Continuously Variable Transmission (CVT) - Autostick feature available on some models. Features AWD Availability: All-Wheel Drive (AWD) available on select models. 📐 Dimensions Exterior Length: Approx. 170-171 inches (4318-4343 mm) Width: Approx. 69.4 inches (1763 mm) Height: Approx. 62.1-62.7 inches (1577-1593 mm) Weights Curb Weight: Approx. 3100-3500 lbs (1406-1588 kg) 🛡️ Safety Features Ratings NHTSA Ratings: Varies by year and specific test; generally performed moderately in crash tests. Check specific year for details. Active Features Active Safety: Anti-lock Braking System (ABS), Electronic Stability Control (ESC) - available on some trims. Passive Features Passive Safety: Front airbags, side-curtain airbags, front seat-mounted side airbags (available). 💡 Technology Features Infotainment Infotainment Options: Available Boston Acoustics premium audio system, SiriusXM Satellite Radio, Uconnect voice command system on some later models. Driver Assistance Driver Assistance Features: ParkView Rear Back-Up Camera (optional on some trims). Connectivity Connectivity Features: Auxiliary audio input jack, available Bluetooth connectivity (Uconnect). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type. Refer to manual for specific intervals. Fluid Specifications Engine Oil Type: SAE 5W-20 or 5W-30 synthetic blend or full synthetic (check owner's manual for exact...
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Dodge Caliber 2007-2012 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Caliber
Years Covered:
2007, 2008, 2009, 2010, 2011, 2012
Generation:
First Generation (PM)
Codes
Chassis Code:
PM
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV / Hatchback
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Kia Sportage.
Key Features
Design Philosophy:
Offered a distinctive styling, practical interior space, and a range of powertrain options, aiming for affordability and versatility.
Versatility:
Designed to offer SUV-like practicality in a more compact and fuel-efficient package, with a hatchback-style rear opening for cargo access.
📋 Manual Details
Coverage Areas
General Coverage:
Complete repair and service information for the Dodge Caliber 2007-2012.
Page Count
Total Pages:
5815
Manual Type
Type:
Workshop Service Manual
Manual Content Focus:
Repair, Maintenance, Troubleshooting, Diagnostics, Component Overhaul.
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine construction, diagnosis, testing, removal/installation, overhaul, lubrication, cooling, ignition, emissions control.
Fuel System:
Fuel tank, pump, lines, injectors, pressure regulator, evaporative emission control.
Exhaust System:
Exhaust manifolds, catalytic converters, mufflers, pipes, hangers, diagnosis.
Transmission Manual:
Clutch, gearbox, diagnosis, repair, overhaul, removal/installation.
Transmission Automatic:
Automatic transmission diagnosis, repair, overhaul, removal/installation, torque converter, valve body, control systems.
Drivetrain:
Front-wheel drive, axles, CV joints, differential.
Suspension System:
Front and rear suspension, shock absorbers, struts, springs, control arms, ball joints, wheel alignment.
Steering System:
Power steering pump, rack and pinion, steering column, diagnosis, repair.
Braking System:
Front and rear brakes, rotors, pads, calipers, hydraulic system, ABS, parking brake, diagnosis, repair.
Electrical System:
Battery, charging system, starter, lighting, fuses, relays, wiring diagrams, body control module (BCM).
HVAC System:
Air conditioning, heating, ventilation, controls, diagnosis, repair.
Body Interior:
Seats, dashboard, door panels, trim, headliner, glass, locks, power windows.
Body Exterior:
Bumpers, fenders, hood, doors, trunk lid, exterior trim, paint and body repair.
Chassis And Frame:
Frame construction, alignment, underbody components.
Safety Systems:
Airbags, seat belts, SRS system diagnosis and repair.
Procedures Included
Maintenance:
Regular maintenance, fluid changes, filter replacements, inspections.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, common issues.
Repair:
Step-by-step repair procedures for all major components and systems.
Disassembly Assembly:
Detailed instructions for removing and installing parts and systems.
Adjustments:
Specifications and procedures for adjustments (e.g., brake adjustments, suspension alignment).
Diagnostics:
Diagnostic trouble codes (DTCs), electrical diagnostics, system testing.
Body Repair:
Covers collision repair, panel replacement, and structural integrity procedures.
Diagnostics Electrical:
Detailed procedures for diagnosing electrical faults, including circuit testing and component diagnosis.
Diagnostic Trouble Codes:
Lists and explains Diagnostic Trouble Codes (DTCs) and provides troubleshooting steps for each.
Technical Depth
Depth Of Coverage:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed wiring diagrams and diagnostic procedures.
Wiring Diagrams:
Includes detailed electrical wiring diagrams for all vehicle systems.
Torque Specifications:
Provides precise torque specifications for all fasteners and critical components.
Service Tools:
References and illustrations for specialized service tools required for specific repair procedures.
Wear Limits:
Includes critical wear limits and allowable tolerances for various engine and chassis components.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Fully printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Requirements
Software Requirement:
Adobe Reader
Compatibility
Operating Systems:
Windows, Mac, Linux OS
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.0L 4-cylinder (94 kW / 130 hp), 2.4L 4-cylinder (125 kW / 170 hp), 1.8L 4-cylinder (104 kW / 140 hp), 2.0L Turbocharged 4-cylinder (200 hp) - SRT-4 variant.
Performance
Horsepower Range:
130-200 hp (depending on engine and trim)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) for most variants; Turbocharged Direct Injection for SRT-4.
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission (MMR)
Optional
Optional Transmission:
Continuously Variable Transmission (CVT) - Autostick feature available on some models.
Features
AWD Availability:
All-Wheel Drive (AWD) available on select models.
📐 Dimensions
Exterior
Length:
Approx. 170-171 inches (4318-4343 mm)
Width:
Approx. 69.4 inches (1763 mm)
Height:
Approx. 62.1-62.7 inches (1577-1593 mm)
Weights
Curb Weight:
Approx. 3100-3500 lbs (1406-1588 kg)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Varies by year and specific test; generally performed moderately in crash tests. Check specific year for details.
Active Features
Active Safety:
Anti-lock Braking System (ABS), Electronic Stability Control (ESC) - available on some trims.
Passive Features
Passive Safety:
Front airbags, side-curtain airbags, front seat-mounted side airbags (available).
💡 Technology Features
Infotainment
Infotainment Options:
Available Boston Acoustics premium audio system, SiriusXM Satellite Radio, Uconnect voice command system on some later models.
Driver Assistance
Driver Assistance Features:
ParkView Rear Back-Up Camera (optional on some trims).
Connectivity
Connectivity Features:
Auxiliary audio input jack, available Bluetooth connectivity (Uconnect).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type. Refer to manual for specific intervals.
Fluid Specifications
Engine Oil Type:
SAE 5W-20 or 5W-30 synthetic blend or full synthetic (check owner's manual for exact specification and viscosity based on climate).
Coolant Type:
Chrysler HOAT (Hybrid Organic Additive Technology) - Pink colored coolant.
Transmission Fluid Cvt:
Chrysler/Dodge CVTF (Continuously Variable Fluid Transmission Fluid) - specific Mopar fluid is recommended.
Transmission Fluid Manual:
Mopar Manual Transmission Lubricant (or equivalent API GL-4, SAE 75W-90)
Known Issues
Common Problems:
CVT transmission issues (slipping, shuddering), suspension components (struts, ball joints), AC system leaks, interior trim rattles, brake wear.
📚 Vehicle History
Brand Heritage
Brand Overview:
Dodge, a division of Chrysler, has a long history of producing a wide range of vehicles, from muscle cars to minivans.
Model Evolution
First Generation:
The Dodge Caliber was introduced in 2006 as a 2007 model year vehicle, replacing the Dodge Neon. It was designed as a compact crossover and was built on the Chrysler JS platform.
Production
Production Locations:
Belvidere Assembly Plant, Illinois, USA.
Production Period:
2006-2012
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