Dodge Caravan 2006 Factory Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 2006 Generation Generation Name: Fourth Generation (RS) Generation Years: 2001-2007 Codes Platform Code: RS 👋 Introduction Market Position Market Segment: Minivan / Family Vehicle Competitive Analysis Key Competitors: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture Key Features Vehicle Strengths: Spacious interior, flexible seating, available Stow 'n Go (later generations), proven powertrain options Manual Value Proposition Value For Buyers: Provides comprehensive, OEM-level information for DIY repairs, maintenance, and diagnostics, saving significant costs compared to professional service. 📋 Manual Details Coverage Areas All Trims Included: Yes Engine Variants Covered: 2.4L 4-Cyl (EDZ), 3.3L V6 (EGH), 3.8L V6 (EWX), 2.5L Diesel, 2.8L Diesel (VM Motori) Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Factory Service Workshop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Systems: 2.5L/2.8L Diesel, 2.4L 4-Cyl, 3.3L V6, 3.8L V6: Fuel, Ignition, Cooling, Lubrication, Exhaust, Emission Controls, Starting, Charging Transmission Systems: Automatic Transmissions (e.g., 40TE/41TE, 42LE): Service, Diagnosis, Overhaul, Fluid Specifications Drivetrain Systems: Front Wheel Drive, Axles, CV Joints, Differential Suspension Systems: Front Struts, Rear Shock Absorbers, Springs, Control Arms, Bushings, Alignment Specifications Steering Systems: Power Steering System, Steering Column, Tie Rods, Rack and Pinion Brake Systems: Front/Rear Disc Brakes, ABS, Parking Brake, Hydraulic System Electrical Systems: Battery, Alternator, Starter, Lighting, Fuses, Relays, Wiring Diagrams, Body Control Module (BCM), Powertrain Control Module (PCM) HVAC Systems: Air Conditioning, Heating, Ventilation, Climate Control Body And Interior Systems: Body Panels, Doors, Windows, Seats, Trim, Security System Body Electrical: Interior/Exterior Lighting, Power Accessories (windows, locks, mirrors), Instrument Cluster, Wiper/Washer System, Horn Procedures Included Maintenance Procedures: Oil Change, Filter Replacement, Spark Plug Replacement, Fluid Checks/Changes, Belt Replacement, Brake Pad Replacement Troubleshooting Procedures: Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnosis, Electrical Circuit Testing Repair Procedures: Engine Overhaul, Transmission Repair, Suspension Component Replacement, Brake Caliper Rebuild, Electrical Component Diagnosis/Replacement Installation Procedures: Component Installation, Accessory Installation (where applicable) Diagnostic Troubleshooting Guides: Step-by-step troubleshooting trees and flowcharts for common and uncommon problems. Technical Depth Diagnostic Depth: Advanced diagnostics with detailed wiring diagrams and component testing procedures Rebuild Depth: Complete engine and transmission overhaul procedures with specifications and torque values Electrical Schematics: Comprehensive, component-level wiring diagrams for all systems Torque Specifications: Precise torque values for all critical fasteners, engine rebuilds, suspension components, and more. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, searchable, printable pages Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Completeness Manual Completeness: Comprehensive, covering all systems and components for the specified model year and engine variants. ⚙️ Engine Specifications Primary Engine Engine 2.4L: 2.4L DOHC 4-Cylinder (Code: EDZ), approx. 150 hp @ 5800 rpm, 165 lb-ft torque @ 4000 rpm Engine 3.3L: 3.3L SOHC V6 (Code: EGH), approx. 180 hp @ 5000 rpm, 205 lb-ft torque @ 3600 rpm Engine 3.8L: 3.8L SOHC V6 (Code: EWX), approx. 200 hp @ 5000 rpm, 235 lb-ft torque @ 3600 rpm Engine 2.5L Diesel: 2.5L Turbo Diesel (VM Motori RL420 SOHC), approx. 115 hp, 200 lb-ft torque (performance varies by specific tune) Engine 2.8L Diesel: 2.8L CRD Turbo Diesel (VM Motori R428 DOHC), approx. 148 hp, 250 lb-ft torque (performance varies by specific tune) Performance Compression Ratio 2.4L: 9.4:1 Compression Ratio 3.3L V6: 9.3:1 Compression Ratio 3.8L V6: 9.0:1 Fuel System Fuel Delivery Gasoline: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline (2.4L, 3.3L, 3.8L); Diesel fuel (2.5L, 2.8L) Diesel Injection System: Mechanical or Common Rail Diesel Injection (CRD) depending on specific engine 🔧 Transmission Standard Standard Transmission: 4-Speed Automatic Transmission (e.g., 40TE/41TE for 2.4L, 42LE for V6) Optional Optional Transmission: Manual Transmission (less common, primarily on base 2.4L models) Features Transmission Features: Electronically controlled, Lock-up torque converter 📐 Dimensions Exterior Wheelbase: 119.3 inches Length: 187.7 inches Width: 72.0 inches Height: 67.1 inches Cargo Max Cargo Volume: Approx. 140.5 cubic feet (with rear seats removed) Weights Curb Weight Start: Approx. 3,700 lbs (2.4L) Curb Weight End: Approx. 4,200 lbs (3.8L AWD) 🛡️ Safety Features Ratings NHTSA Front Impact Rating: 4 Stars (Driver & Passenger) NHTSA Side Impact Rating: 4 Stars (Front), 3 Stars (Rear) IIHS Rollover Rating: Acceptable Active Features ABS: Standard on most trims Traction Control: Optional Passive Features Airbags: Driver and front passenger airbags, optional side airbags Seatbelts: 3-point seatbelts for all seating positions, driver and front passenger pretensioners 💡 Technology Features Infotainment Infotainment Options: AM/FM stereo with CD player, optional CD/MP3 player, optional rear-seat entertainment system Driver Assistance Driver Assistance Features: Limited for this model year; primarily ABS and optional traction control. Connectivity Connectivity Features: Optional Sirius Satellite Radio, auxiliary audio input (later in the generation) 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles, depending on oil type and driving conditions (refer to manual for specifics) Engine Air Filter Replacement: Every 15,000-30,000 miles or...
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