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Dodge Caravan 2004 Repair Service Manual

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🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 2004 Codes Platform: NS (Long Wheelbase) / RS (Short Wheelbase) Chassis Code: Caravan 👋 Introduction Market Position Target Audience: Professional Technicians and DIY Mechanics Competitive Analysis Comparison: Offers the same detailed information as a factory service manual, often not available in retail stores. Digital format allows immediate access and troubleshooting. Key Features Features: Step-by-step repair procedures, critical specifications, illustrations/pictures, maintenance schedules, disassembly/assembly instructions. Value Proposition Benefit: Empowers owners to make informed maintenance and repair decisions, saving time and money. 📋 Manual Details Coverage Areas Primary Coverage: 2004 Dodge Caravan Secondary Coverage: Related Chrysler, Plymouth Voyager models (mechanically similar) Page Count Estimated Pages: 2000+ Manual Type Type: Repair Service Manual / Workshop Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Transmission Chassis: Suspension, Steering, Brakes, Wheels, Tires Electrical: Body Electrical, Powertrain Control, Lighting, Instrument Panel, Audio Systems Body And Interior: Body Panels, Doors, Interior Trim, HVAC System, Seats, Restraint Systems (Airbags) Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Repair: Engine overhaul, transmission repair, brake system service, suspension component replacement, electrical component diagnosis and repair Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), wiring diagrams, component testing Disassembly And Assembly: Step-by-step instructions for component removal, reinstallation, and adjustment Specifications: Torque values, clearances, fluid capacities, electrical resistance values Technical Depth Depth: Comprehensive, suitable for professional technicians and experienced DIY mechanics 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Zoom Capability: YES (Zoom IN/OUT) Binding Type Binding: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital) Software Requirements Reader: Adobe PDF Reader Unzipping: WinZip or equivalent Compatibility Operating Systems: All Versions of Windows & Mac Delivery Method: Instant Download ⚙️ Engine Specifications Primary Engine Engine Options: 2.4L I4 (DOHC), 3.3L V6 (OHV), 3.8L V6 (OHV) Performance 2.4L I4 Horsepower: 150 hp @ 5800 rpm 2.4L I4 Torque: 160 lb-ft @ 4000 rpm 3.3L V6 Horsepower: 180 hp @ 5000 rpm 3.3L V6 Torque: 205 lb-ft @ 4000 rpm 3.8L V6 Horsepower: 200 hp @ 5000 rpm 3.8L V6 Torque: 235 lb-ft @ 3200 rpm Fuel System Induction: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded gasoline (87 octane recommended) 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transaxle (41TE) Optional Transmission Options: N/A for 2004 model year Features Transmission Fluid Type: ATF+4 (Chrysler Specification) 📐 Dimensions Exterior Wheelbase Short: 112.1 inches (2847 mm) Wheelbase Long: 119.3 inches (3030 mm) Length Short: 189.4 inches (4811 mm) Length Long: 197.1 inches (5006 mm) Cargo Cargo Volume Behind 1St Row Short: 144.9 cu ft (4103 L) Cargo Volume Behind 1St Row Long: 159.1 cu ft (4505 L) Weights Curb Weight Est Start: 3800 lbs (1724 kg) 🛡️ Safety Features Ratings NHTSA Frontal Driver 2004: ★★★★★ (5/5 Stars) NHTSA Frontal Passenger 2004: ★★★★☆ (4/5 Stars) IIHS Frontal Offset 2004: Good Active Features ABS: Standard on all models Traction Control: Optional (Often bundled with ABS) Passive Features Airbags Front: Standard (Driver and Passenger) Airbags Side: Optional (Front and/or Second Row) Seatbelts: 3-point seat belts with pretensioners (front seats) 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player (optional), cassette player (optional), premium audio systems available. Navigation: N/A for this model year. Driver Assistance Cruise Control: Standard on most trims Parking Sensors: Optional (Rear Park Assist) Connectivity Bluetooth: N/A for this model year. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months (depending on driving conditions and oil type) Transmission Fluid Change: Every 30,000-60,000 miles (refer to manual for specific recommendation) Coolant Change: Every 50,000 miles or 5 years Fluid Specifications Engine Oil Type: API SN/SP, SAE 5W-20 (for 2.4L and 3.3L V6), SAE 5W-30 (for 3.8L V6) - verify with manual Coolant Type: Mopar HOAT (Hybrid Organic Additive Technology) Antifreeze/Coolant, OAT compatible Brake Fluid Type: DOT 3 Known Issues Common Problems: Transmission solenoid issues, oil leaks from valve covers/oil filter housing, power steering pump noise, exhaust manifold cracks, rear axle bearings. Electrical Issues: Faulty blower motor resistor, intermittent power to accessories, dashboard warning lights. 📚 Vehicle History Brand Heritage Brand: Dodge, a division of Chrysler, known for American family vehicles and performance cars. Model Evolution Generation: Third Generation (1996-2000), Facelifted for Fourth Generation (2001-2007) 2004 Updates: Minor styling updates, improved powertrain options, added safety features over prior years. Production Manufacturing Plant: Windsor, Ontario, Canada 🏆 Awards & Recognition Recognitions Awards History: Consistently ranked among the best-selling minivans, praised for practicality and versatility. JD Power and Associates reliability ratings varied by year and component.
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Vendor:
Sku: 389810
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Dodge Caravan 2004 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Caravan
Year:
2004
Codes
Platform:
NS (Long Wheelbase) / RS (Short Wheelbase)
Chassis Code:
Caravan
👋 Introduction
Market Position
Target Audience:
Professional Technicians and DIY Mechanics
Competitive Analysis
Comparison:
Offers the same detailed information as a factory service manual, often not available in retail stores. Digital format allows immediate access and troubleshooting.
Key Features
Features:
Step-by-step repair procedures, critical specifications, illustrations/pictures, maintenance schedules, disassembly/assembly instructions.
Value Proposition
Benefit:
Empowers owners to make informed maintenance and repair decisions, saving time and money.
📋 Manual Details
Coverage Areas
Primary Coverage:
2004 Dodge Caravan
Secondary Coverage:
Related Chrysler, Plymouth Voyager models (mechanically similar)
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Repair Service Manual / Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Ignition System, Exhaust System, Transmission
Chassis:
Suspension, Steering, Brakes, Wheels, Tires
Electrical:
Body Electrical, Powertrain Control, Lighting, Instrument Panel, Audio Systems
Body And Interior:
Body Panels, Doors, Interior Trim, HVAC System, Seats, Restraint Systems (Airbags)
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Repair:
Engine overhaul, transmission repair, brake system service, suspension component replacement, electrical component diagnosis and repair
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), wiring diagrams, component testing
Disassembly And Assembly:
Step-by-step instructions for component removal, reinstallation, and adjustment
Specifications:
Torque values, clearances, fluid capacities, electrical resistance values
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and experienced DIY mechanics
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
YES (Zoom IN/OUT)
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital)
Software Requirements
Reader:
Adobe PDF Reader
Unzipping:
WinZip or equivalent
Compatibility
Operating Systems:
All Versions of Windows & Mac
Delivery
Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.4L I4 (DOHC), 3.3L V6 (OHV), 3.8L V6 (OHV)
Performance
2.4L I4 Horsepower:
150 hp @ 5800 rpm
2.4L I4 Torque:
160 lb-ft @ 4000 rpm
3.3L V6 Horsepower:
180 hp @ 5000 rpm
3.3L V6 Torque:
205 lb-ft @ 4000 rpm
3.8L V6 Horsepower:
200 hp @ 5000 rpm
3.8L V6 Torque:
235 lb-ft @ 3200 rpm
Fuel System
Induction:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended)
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic Transaxle (41TE)
Optional
Transmission Options:
N/A for 2004 model year
Features
Transmission Fluid Type:
ATF+4 (Chrysler Specification)
📐 Dimensions
Exterior
Wheelbase Short:
112.1 inches (2847 mm)
Wheelbase Long:
119.3 inches (3030 mm)
Length Short:
189.4 inches (4811 mm)
Length Long:
197.1 inches (5006 mm)
Cargo
Cargo Volume Behind 1St Row Short:
144.9 cu ft (4103 L)
Cargo Volume Behind 1St Row Long:
159.1 cu ft (4505 L)
Weights
Curb Weight Est Start:
3800 lbs (1724 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver 2004:
★★★★★ (5/5 Stars)
NHTSA Frontal Passenger 2004:
★★★★☆ (4/5 Stars)
IIHS Frontal Offset 2004:
Good
Active Features
ABS:
Standard on all models
Traction Control:
Optional (Often bundled with ABS)
Passive Features
Airbags Front:
Standard (Driver and Passenger)
Airbags Side:
Optional (Front and/or Second Row)
Seatbelts:
3-point seat belts with pretensioners (front seats)
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player (optional), cassette player (optional), premium audio systems available.
Navigation:
N/A for this model year.
Driver Assistance
Cruise Control:
Standard on most trims
Parking Sensors:
Optional (Rear Park Assist)
Connectivity
Bluetooth:
N/A for this model year.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (depending on driving conditions and oil type)
Transmission Fluid Change:
Every 30,000-60,000 miles (refer to manual for specific recommendation)
Coolant Change:
Every 50,000 miles or 5 years
Fluid Specifications
Engine Oil Type:
API SN/SP, SAE 5W-20 (for 2.4L and 3.3L V6), SAE 5W-30 (for 3.8L V6) - verify with manual
Coolant Type:
Mopar HOAT (Hybrid Organic Additive Technology) Antifreeze/Coolant, OAT compatible
Brake Fluid Type:
DOT 3
Known Issues
Common Problems:
Transmission solenoid issues, oil leaks from valve covers/oil filter housing, power steering pump noise, exhaust manifold cracks, rear axle bearings.
Electrical Issues:
Faulty blower motor resistor, intermittent power to accessories, dashboard warning lights.
📚 Vehicle History
Brand Heritage
Brand:
Dodge, a division of Chrysler, known for American family vehicles and performance cars.
Model Evolution
Generation:
Third Generation (1996-2000), Facelifted for Fourth Generation (2001-2007)
2004 Updates:
Minor styling updates, improved powertrain options, added safety features over prior years.
Production
Manufacturing Plant:
Windsor, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Awards History:
Consistently ranked among the best-selling minivans, praised for practicality and versatility. JD Power and Associates reliability ratings varied by year and component.
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