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2002 Dodge Caravan Service Repair Workshop Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 2002 Vehicle Type: Minivan Codes Platform Code: NS (Fourth Generation) 👋 Introduction Market Position Target Audience: Owners of the 2002 Dodge Caravan seeking to perform maintenance, repairs, or diagnostics themselves. Also beneficial for independent repair shops. Competitive Analysis Value Proposition: Offers comprehensive, step-by-step guidance to save money on repairs and maintenance. Provides access to detailed technical information typically found in professional service manuals. Key Features Completeness: Promised as the 'most complete' service repair manual, covering a vast array of vehicle systems and procedures. Usability: Designed for ease of use with step-by-step instructions, diagrams, and pictures, catering to all skill levels. Cost Savings: Directly promotes saving money by enabling DIY repairs. 📋 Manual Details Coverage Areas Main Coverage: Service, Repair, Workshop Specific Systems: Lubrication, Maintenance, Suspension, Differential, Driveline, Brakes, Clutch, Cooling, Audio, Chime/Buzzer, Electronic Control Modules, Engine Systems, Heated Systems, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints, Speed Control, Vehicle Theft Security, Wipers/Washers, Wiring, Engine, Exhaust System, Frame, Bumpers, Fuel System, Steering, Transmission, Tires/Wheels, Body, Heating & Air Conditioning, Emissions Control Engine Variants Covered: Includes coverage for 2.5L Turbo Diesel (sections 7a, 25a) Page Count Estimated Page Count: Detailed page count not specified, but described as 'complete' and comprehensive. Manual Type Type: Service Repair Workshop Manual Language Language: English Format File Format: PDF Downloadable: Yes Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader, WinZip Features Printability: All pages are printable 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Cooling System, Exhaust System, Turbocharger (for diesel), Transmission, Clutch, Driveline, Differential Chassis: Suspension, Brakes, Steering, Frame, Bumpers, Tires, Wheels Electrical And Electronics: Ignition Control, Audio System, Chime/Buzzer, Electronic Control Modules (ECM/PCM), Heated Systems, Horn, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints System (Airbags), Speed Control, Vehicle Theft Security, Wiring Diagrams Body And Comfort: Body, Heating & Air Conditioning, Wipers/Washers Procedures Included Maintenance: Scheduled maintenance, lubrication, fluid changes, filter replacements Diagnosis And Troubleshooting: Extensive troubleshooting guides, diagnostic procedures for various systems Repair And Rebuild: Step-by-step repair instructions for components, detailed disassembly and reassembly procedures Technical Data And Specifications: Torque specifications, clearances, fluid capacities, wiring schematics, component identification Technical Depth Depth: Comprehensive, covering everything from basic maintenance to advanced diagnostics and component overhaul. Suitable for DIY enthusiasts and professional technicians. Content Format: Includes diagrams, pictures, and step-by-step instructions for ease of understanding. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Likely text-searchable within PDF if properly OCR'd, enhancing usability. Print Quality Resolution: Assumed to be high quality for clear diagrams and text, printable as needed. Binding Type Type: Digital Download (not applicable for physical binding) Paper Type Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options Summary: While not explicitly detailed in the product description, typical engines for the 2002 Dodge Caravan include the 2.4L DOHC I4, 3.3L OHV V6, and 3.8L OHV V6. The manual also specifically mentions coverage for a 2.5L Turbo Diesel. Performance Typical V6 Performance: 3.3L V6: Approx. 158 hp @ 4600 rpm, 204 lb-ft @ 3200 rpm. 3.8L V6: Approx. 180 hp @ 4500 rpm, 240 lb-ft @ 3200 rpm. (Note: Specific figures vary by exact engine code and tuning.) Fuel System Injection Type: Electronic Fuel Injection (EFI) for gasoline engines. Diesel Specifics Turbo Diesel Engine: 2.5L Turbo Diesel (specific details within manual coverages 7a and 25a). 🔧 Transmission Standard Transmission Type: Automatic Transmissions were standard on most models. Typical transmissions include the 4-speed automatic (e.g., 41TE, 42LE). Optional Optional Transmissions: Manual transmissions were not typically offered on this generation of Caravan in North America. Features Transmission Fluid Spec: Refer to manual for specific ATF (Automatic Transmission Fluid) requirements, likely ATF+4 (MS-9602) for Chrysler products of this era. 📐 Dimensions Exterior Wheelbase: Approx. 113.1 inches (for standard wheelbase models). Interior Seating Capacity: Typically 7 passengers across three rows. Cargo Cargo Volume: Varies with seating configuration, but known for spacious cargo capacity behind the third row and with seats removed. Weights Curb Weight: Typically ranges from 3,700 to 4,200 lbs depending on engine and configuration. 🛡️ Safety Features Ratings NHTSA Ratings: The 2002 Caravan generally received good safety ratings for its time, typically 4-star ratings in frontal crash tests. (Specific ratings may vary by test conditions and specific model configurations). Active Features Braking System: Front disc brakes, rear drum brakes standard. Anti-lock Braking System (ABS) typically optional or standard on higher trims. Traction Control: Traction control systems were available on some models. Passive Features Airbags: Front airbags standard for driver and front passenger. Optional side airbags were available on some trims. Seat Belts: Three-point seat belts for all seating positions, including height-adjustable shoulder belts for front seats. 💡 Technology Features Infotainment Audio System: Factory audio systems typically included AM/FM stereo with cassette and/or CD player. Optional premium systems...
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Type: Caravan
Vendor:
Sku: 288860
Collections: ALL Dodge

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2002 Dodge Caravan Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Caravan
Year:
2002
Vehicle Type:
Minivan
Codes
Platform Code:
NS (Fourth Generation)
👋 Introduction
Market Position
Target Audience:
Owners of the 2002 Dodge Caravan seeking to perform maintenance, repairs, or diagnostics themselves. Also beneficial for independent repair shops.
Competitive Analysis
Value Proposition:
Offers comprehensive, step-by-step guidance to save money on repairs and maintenance. Provides access to detailed technical information typically found in professional service manuals.
Key Features
Completeness:
Promised as the 'most complete' service repair manual, covering a vast array of vehicle systems and procedures.
Usability:
Designed for ease of use with step-by-step instructions, diagrams, and pictures, catering to all skill levels.
Cost Savings:
Directly promotes saving money by enabling DIY repairs.
📋 Manual Details
Coverage Areas
Main Coverage:
Service, Repair, Workshop
Specific Systems:
Lubrication, Maintenance, Suspension, Differential, Driveline, Brakes, Clutch, Cooling, Audio, Chime/Buzzer, Electronic Control Modules, Engine Systems, Heated Systems, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints, Speed Control, Vehicle Theft Security, Wipers/Washers, Wiring, Engine, Exhaust System, Frame, Bumpers, Fuel System, Steering, Transmission, Tires/Wheels, Body, Heating & Air Conditioning, Emissions Control
Engine Variants Covered:
Includes coverage for 2.5L Turbo Diesel (sections 7a, 25a)
Page Count
Estimated Page Count:
Detailed page count not specified, but described as 'complete' and comprehensive.
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Downloadable:
Yes
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader, WinZip
Features
Printability:
All pages are printable
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Cooling System, Exhaust System, Turbocharger (for diesel), Transmission, Clutch, Driveline, Differential
Chassis:
Suspension, Brakes, Steering, Frame, Bumpers, Tires, Wheels
Electrical And Electronics:
Ignition Control, Audio System, Chime/Buzzer, Electronic Control Modules (ECM/PCM), Heated Systems, Horn, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints System (Airbags), Speed Control, Vehicle Theft Security, Wiring Diagrams
Body And Comfort:
Body, Heating & Air Conditioning, Wipers/Washers
Procedures Included
Maintenance:
Scheduled maintenance, lubrication, fluid changes, filter replacements
Diagnosis And Troubleshooting:
Extensive troubleshooting guides, diagnostic procedures for various systems
Repair And Rebuild:
Step-by-step repair instructions for components, detailed disassembly and reassembly procedures
Technical Data And Specifications:
Torque specifications, clearances, fluid capacities, wiring schematics, component identification
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to advanced diagnostics and component overhaul. Suitable for DIY enthusiasts and professional technicians.
Content Format:
Includes diagrams, pictures, and step-by-step instructions for ease of understanding.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable within PDF if properly OCR'd, enhancing usability.
Print Quality
Resolution:
Assumed to be high quality for clear diagrams and text, printable as needed.
Binding Type
Type:
Digital Download (not applicable for physical binding)
Paper Type
Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options Summary:
While not explicitly detailed in the product description, typical engines for the 2002 Dodge Caravan include the 2.4L DOHC I4, 3.3L OHV V6, and 3.8L OHV V6. The manual also specifically mentions coverage for a 2.5L Turbo Diesel.
Performance
Typical V6 Performance:
3.3L V6: Approx. 158 hp @ 4600 rpm, 204 lb-ft @ 3200 rpm. 3.8L V6: Approx. 180 hp @ 4500 rpm, 240 lb-ft @ 3200 rpm. (Note: Specific figures vary by exact engine code and tuning.)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) for gasoline engines.
Diesel Specifics
Turbo Diesel Engine:
2.5L Turbo Diesel (specific details within manual coverages 7a and 25a).
🔧 Transmission
Standard
Transmission Type:
Automatic Transmissions were standard on most models. Typical transmissions include the 4-speed automatic (e.g., 41TE, 42LE).
Optional
Optional Transmissions:
Manual transmissions were not typically offered on this generation of Caravan in North America.
Features
Transmission Fluid Spec:
Refer to manual for specific ATF (Automatic Transmission Fluid) requirements, likely ATF+4 (MS-9602) for Chrysler products of this era.
📐 Dimensions
Exterior
Wheelbase:
Approx. 113.1 inches (for standard wheelbase models).
Interior
Seating Capacity:
Typically 7 passengers across three rows.
Cargo
Cargo Volume:
Varies with seating configuration, but known for spacious cargo capacity behind the third row and with seats removed.
Weights
Curb Weight:
Typically ranges from 3,700 to 4,200 lbs depending on engine and configuration.
🛡️ Safety Features
Ratings
NHTSA Ratings:
The 2002 Caravan generally received good safety ratings for its time, typically 4-star ratings in frontal crash tests. (Specific ratings may vary by test conditions and specific model configurations).
Active Features
Braking System:
Front disc brakes, rear drum brakes standard. Anti-lock Braking System (ABS) typically optional or standard on higher trims.
Traction Control:
Traction control systems were available on some models.
Passive Features
Airbags:
Front airbags standard for driver and front passenger. Optional side airbags were available on some trims.
Seat Belts:
Three-point seat belts for all seating positions, including height-adjustable shoulder belts for front seats.
💡 Technology Features
Infotainment
Audio System:
Factory audio systems typically included AM/FM stereo with cassette and/or CD player. Optional premium systems were available.
Driver Assistance
Cruise Control:
Speed Control (Cruise Control) system is covered in the manual.
Connectivity
Chassis Control Modules:
Coverage of Electronic Control Modules (ECM/PCM) and related systems indicates integrated vehicle management.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 to 7,500 miles, depending on oil type (conventional vs. synthetic) and driving conditions. Refer to manual for exact OLM (Oil Life Monitoring) recommendations.
Transmission Fluid Change:
Recommended around 60,000 to 100,000 miles, or as specified by the vehicle's oil life indicator and severe service schedule.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity grade (e.g., 5W-30 or 10W-30 for V6 engines) and API service classification. Likely uses Chrysler MS-6395 specification.
Coolant:
Chrysler specified HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar Antifreeze/Coolant (MS-9769) or equivalent. Often a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid, check manual for precise specification.
Known Issues
Common Problems:
Examples include rear axle seal leaks, transmission solenoid issues (especially in early 4-speed automatics), intake manifold gasket leaks, power window motor failures, and occasional ABS sensor issues.
Engine Specific Issues:
The 2.4L engine could be prone to oil burning and timing chain issues. The 3.3L and 3.8L V6 engines are generally robust but can experience head gasket issues or piston ring wear over time.
📚 Vehicle History
Brand Heritage
Dodge Minivan Legacy:
Dodge, along with its Chrysler counterpart, is credited with pioneering the minivan segment in the mid-1980s.
Model Evolution
Generation:
The 2002 model year falls within the fourth generation (NS platform, 1996-2000, with significant updates extending to 2007) of the Dodge Caravan.
Production
Manufacturing Location:
Produced at Chrysler assembly plants, notably Windsor, Ontario, Canada.
Production Years:
The 'Caravan' nameplate has been in continuous production for Dodge since 1984, with various generations and platform updates.
🏆 Awards & Recognition
Recognitions
Minivan Segment Leadership:
The Dodge Caravan and its Plymouth/Chrysler siblings were leaders in the minivan market throughout the 1990s and early 2000s for their practicality and innovation.
Ratings
Consumer Reports Historical:
While specific ratings for 2002 vary, the Caravan generally received mixed reviews, excelling in utility but sometimes lagging in reliability compared to competitors from Toyota and Honda.
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