DODGE DAKOTA Service Repair Manual 1987-1996

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🏷️ Basic Information Identification Make: Dodge Model: Dakota Years Covered: 1987-1996 👋 Introduction Market Position Segment: Compact Pickup Truck Target Audience: DIY mechanics, auto repair shops, owners seeking to maintain or restore their Dodge Dakota Competitive Analysis Competitors: Ford Ranger, Chevrolet S-10, Toyota Hilux/Tacoma (depending on market) Key Features Unique Selling Proposition: The Dodge Dakota offered a unique blend of compact maneuverability with more robust V8 engine options than many of its competitors, positioning it as a capable mid-size contender in a compact segment. Manual Value: Provides comprehensive coverage for a critical period of the Dakota's development, encompassing significant powertrain and chassis updates. 📋 Manual Details Coverage Areas Engine Coverage: 2.2L I4, 2.5L I4, 3.0L V6, 3.9L V6, 5.2L V8 Transmission Coverage: Manual (Getrag G360), Automatic (A500, A518, A727, A727/46RH, 42RE) Chassis Systems Coverage: Suspension, Steering, Brakes, Frame, Body Electrical Systems Coverage: Wiring Diagrams, Lighting, Ignition, Instruments, Accessories, Powertrain Control Modules (PCM), Anti-lock Braking System (ABS) Page Count Estimated Page Count: Hundreds of Pages (Specific count not provided in product info, but indicative of comprehensive coverage) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, timing, lubrication system, cooling system, fuel system (carbureted and injected) Engine Performance: Diagnosis, tuning, emissions control systems, turbocharger (if applicable) Transmission Manual: Clutch, gearbox, shifter linkage, overhaul, repair Transmission Automatic: Torque converter, valve body, planetary gears, hydraulic system, overhaul, repair, diagnostic procedures Drivetrain: Drive shafts, universal joints, rear axle assembly (differential, bearings), front axle (if applicable), hub assemblies Suspension: Front suspension (independent, torsion bar, control arms, ball joints, shocks, springs), rear suspension (leaf springs, shocks), alignment specifications Steering: Steering gear, power steering system (pump, hoses, reservoir), steering column, linkages, tie rods, alignment Brakes: Front disc brakes, rear drum brakes (or disc), hydraulic system, master cylinder, brake lines, calipers, wheel cylinders, parking brake, ABS system diagnosis and repair Body And Frame: Frame construction, body panels, doors, hinges, latches, interior trim, exterior trim, glass, bumpers, corrosion protection Heating And Air Conditioning: HVAC system components, refrigerant, operation, diagnosis, repair Instrumentation: Gauges, warning lights, instrument cluster removal and installation Lighting System: Headlights, taillights, interior lights, turn signals, wiring diagrams Wiper And Washer System: Wiper motor, linkage, blades, washer pump, reservoir Fuel Tank And Exhaust: Fuel tank, fuel pump, fuel lines, exhaust manifold, catalytic converter, muffler, pipes Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, belt inspection and replacement Diagnostic Procedures: Troubleshooting charts, symptom-based diagnosis, electrical system testing, engine performance testing Repair And Rebuild: Step-by-step instructions for component removal, installation, overhaul, and repair Component Replacement: Detailed guides for replacing major components like engines, transmissions, alternators, starters, water pumps, fuel pumps, brake calipers, etc. Electrical Diagnostics: Testing sensors, actuators, wiring harnesses, fuses, relays, PCM diagnostics Alignment And Suspension Service: Wheel alignment procedures, ball joint replacement, shock absorber replacement, spring replacement Brake System Service: Brake pad/shoe replacement, rotor/drum resurfacing or replacement, caliper/wheel cylinder overhaul, brake bleeding Body And Interior Repair: Door panel removal, seat replacement, glass replacement, minor bodywork Wiring Diagram Interpretation: Detailed schematics for all electrical circuits Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds, including in-depth electrical diagnostics and component overhaul. Suitable for both DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format Format: Digital PDF Print Quality Quality: High-resolution scans, text-searchable, printable pages Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Base Engine 1987: 2.2L (135 ci) Chrysler K-Jetronic 4-Cylinder Base Engine Later Years: 2.5L (150 ci) Chrysler 4-Cylinder (Fuel Injection) Optional Engine 1 V6 Engine: 3.0L (182 ci) Mitsubishi V6 (early years) Optional Engine 2 V6 Engine Dodge: 3.9L (238 ci) Magnum V6 (later years) Optional Engine 3 V8 Engine: 5.2L (318 ci) Magnum V8 (offered in later models) Performance 4Cyl Hp Est: Approx. 96-108 hp V6 3.0L Hp Est: Approx. 143 hp V6 3.9L Hp Est: Approx. 170-177 hp V8 5.2L Hp Est: Approx. 230 hp Fuel System 4Cyl Fuel System: Carbureted (early 2.2L), Multi-Port Fuel Injection (MPI) (2.5L) V6 V8 Fuel System: Multi-Port Fuel Injection (MPI) (Magnum engines) 🔧 Transmission Standard Manual Transmission Early: Getrag G360 5-Speed Manual Automatic Transmission Early: A500 / A518 4-Speed Automatic (with overdrive) Optional Automatic Transmission Later: A727 3-Speed Automatic (early), A727/46RH 4-Speed Automatic (4WD), 42RE 4-Speed Automatic (RWD) Features Overdrive Gears: Available on most automatic transmissions (A500, A518, 46RH, 42RE) 📐 Dimensions Exterior Body Styles: Regular Cab, Club Cab (extended cab) Bed Lengths: Short Bed, Long Bed (specific lengths vary by year and configuration) Weights Gross Vehicle Weight Rating: Varies by configuration, typically ranging from ~4,500 lbs to ~6,200 lbs 🛡️ Safety Features Ratings NHTSA Ratings: Specific NHTSA crash test ratings for this...

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Sku: 274152

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Tags: 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 Cars DAKOTA Dodge Misc Truck

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Dakota

Years Covered:

1987-1996

👋 Introduction

Market Position

Segment:

Compact Pickup Truck

Target Audience:

DIY mechanics, auto repair shops, owners seeking to maintain or restore their Dodge Dakota

Competitive Analysis

Competitors:

Ford Ranger, Chevrolet S-10, Toyota Hilux/Tacoma (depending on market)

Key Features

Unique Selling Proposition:

The Dodge Dakota offered a unique blend of compact maneuverability with more robust V8 engine options than many of its competitors, positioning it as a capable mid-size contender in a compact segment.

Manual Value:

Provides comprehensive coverage for a critical period of the Dakota's development, encompassing significant powertrain and chassis updates.

📋 Manual Details

Coverage Areas

Engine Coverage:

2.2L I4, 2.5L I4, 3.0L V6, 3.9L V6, 5.2L V8

Transmission Coverage:

Manual (Getrag G360), Automatic (A500, A518, A727, A727/46RH, 42RE)

Chassis Systems Coverage:

Suspension, Steering, Brakes, Frame, Body

Electrical Systems Coverage:

Wiring Diagrams, Lighting, Ignition, Instruments, Accessories, Powertrain Control Modules (PCM), Anti-lock Braking System (ABS)

Page Count

Estimated Page Count:

Hundreds of Pages (Specific count not provided in product info, but indicative of comprehensive coverage)

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, timing, lubrication system, cooling system, fuel system (carbureted and injected)

Engine Performance:

Diagnosis, tuning, emissions control systems, turbocharger (if applicable)

Transmission Manual:

Clutch, gearbox, shifter linkage, overhaul, repair

Transmission Automatic:

Torque converter, valve body, planetary gears, hydraulic system, overhaul, repair, diagnostic procedures

Drivetrain:

Drive shafts, universal joints, rear axle assembly (differential, bearings), front axle (if applicable), hub assemblies

Suspension:

Front suspension (independent, torsion bar, control arms, ball joints, shocks, springs), rear suspension (leaf springs, shocks), alignment specifications

Steering:

Steering gear, power steering system (pump, hoses, reservoir), steering column, linkages, tie rods, alignment

Brakes:

Front disc brakes, rear drum brakes (or disc), hydraulic system, master cylinder, brake lines, calipers, wheel cylinders, parking brake, ABS system diagnosis and repair

Body And Frame:

Frame construction, body panels, doors, hinges, latches, interior trim, exterior trim, glass, bumpers, corrosion protection

Heating And Air Conditioning:

HVAC system components, refrigerant, operation, diagnosis, repair

Instrumentation:

Gauges, warning lights, instrument cluster removal and installation

Lighting System:

Headlights, taillights, interior lights, turn signals, wiring diagrams

Wiper And Washer System:

Wiper motor, linkage, blades, washer pump, reservoir

Fuel Tank And Exhaust:

Fuel tank, fuel pump, fuel lines, exhaust manifold, catalytic converter, muffler, pipes

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, belt inspection and replacement

Diagnostic Procedures:

Troubleshooting charts, symptom-based diagnosis, electrical system testing, engine performance testing

Repair And Rebuild:

Step-by-step instructions for component removal, installation, overhaul, and repair

Component Replacement:

Detailed guides for replacing major components like engines, transmissions, alternators, starters, water pumps, fuel pumps, brake calipers, etc.

Electrical Diagnostics:

Testing sensors, actuators, wiring harnesses, fuses, relays, PCM diagnostics

Alignment And Suspension Service:

Wheel alignment procedures, ball joint replacement, shock absorber replacement, spring replacement

Brake System Service:

Brake pad/shoe replacement, rotor/drum resurfacing or replacement, caliper/wheel cylinder overhaul, brake bleeding

Body And Interior Repair:

Door panel removal, seat replacement, glass replacement, minor bodywork

Wiring Diagram Interpretation:

Detailed schematics for all electrical circuits

Technical Depth

Depth:

Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds, including in-depth electrical diagnostics and component overhaul. Suitable for both DIY enthusiasts and professional mechanics.

📊 Manual Specifications

File Format

Format:

Digital PDF

Print Quality

Quality:

High-resolution scans, text-searchable, printable pages

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Base Engine 1987:

2.2L (135 ci) Chrysler K-Jetronic 4-Cylinder

Base Engine Later Years:

2.5L (150 ci) Chrysler 4-Cylinder (Fuel Injection)

Optional Engine 1

V6 Engine:

3.0L (182 ci) Mitsubishi V6 (early years)

Optional Engine 2

V6 Engine Dodge:

3.9L (238 ci) Magnum V6 (later years)

Optional Engine 3

V8 Engine:

5.2L (318 ci) Magnum V8 (offered in later models)

Performance

4Cyl Hp Est:

Approx. 96-108 hp

V6 3.0L Hp Est:

Approx. 143 hp

V6 3.9L Hp Est:

Approx. 170-177 hp

V8 5.2L Hp Est:

Approx. 230 hp

Fuel System

4Cyl Fuel System:

Carbureted (early 2.2L), Multi-Port Fuel Injection (MPI) (2.5L)

V6 V8 Fuel System:

Multi-Port Fuel Injection (MPI) (Magnum engines)

🔧 Transmission

Standard

Manual Transmission Early:

Getrag G360 5-Speed Manual

Automatic Transmission Early:

A500 / A518 4-Speed Automatic (with overdrive)

Optional

Automatic Transmission Later:

A727 3-Speed Automatic (early), A727/46RH 4-Speed Automatic (4WD), 42RE 4-Speed Automatic (RWD)

Features

Overdrive Gears:

Available on most automatic transmissions (A500, A518, 46RH, 42RE)

📐 Dimensions

Exterior

Body Styles:

Regular Cab, Club Cab (extended cab)

Bed Lengths:

Short Bed, Long Bed (specific lengths vary by year and configuration)

Weights

Gross Vehicle Weight Rating:

Varies by configuration, typically ranging from ~4,500 lbs to ~6,200 lbs

🛡️ Safety Features

Ratings

NHTSA Ratings:

Specific NHTSA crash test ratings for this era are not readily available or may vary significantly by year and test methodology. Generally, trucks of this vintage had basic safety structures.

Active Features

Available on some models, particularly those with V8 engines or specific trim levels, starting in the later years of this generation. Coverage in manual includes ABS diagnosis.

Passive Features

Seat Belts:

Standard lap and shoulder belts

Airbags:

Driver-side airbag introduced in later years of this generation (around 1994/1995). Coverage in manual should account for its presence if equipped.

💡 Technology Features

Infotainment

Audio System:

Factory-installed AM/FM radio with cassette player. Optional CD player available on higher trims in later years. Manual will cover basic radio and speaker diagnostics.

Driver Assistance

Cruise Control:

Available as an option on many models. Manual will detail operation and basic troubleshooting.

Connectivity

Power Windows Locks:

Available on higher trim levels; manual covers electrical system for these features.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions. Manual will provide specific recommendations for each engine.

Spark Plug Replacement Interval:

Varies by plug type (copper, platinum). Typically 30,000-100,000 miles. Manual will specify for each engine.

Transmission Fluid Change:

Recommended every 30,000-60,000 miles for automatic transmissions, depending on usage. Manual will detail the specific interval and fluid type.

Coolant Flush:

Typically every 24,000-50,000 miles or 2-4 years. Manual will specify.

Fluid Specifications

Engine Oil Specification:

API Service SG or SH. Viscosity grades vary by temperature: 5W-30, 10W-30, 10W-40. Manual will list specific recommendations per engine and climate.

Automatic Transmission Fluid:

ATF+3 (or equivalent Mopar ATF) for A500, A518, 42RE. ATF+4 may be backward compatible but consult manual. 46RH may use Dexron III. Manual will specify exact Mopar part numbers or equivalent.

Manual Transmission Fluid:

API GL-3 or GL-4, 75W-90 synthetic gear oil is often recommended for Getrag transmissions. Manual will provide specific fluid type.

Coolant:

Ethylene glycol-based coolant, Mopar Antifreeze/Coolant (HOAT or OAT depending on year, though HOAT is more common for this era). Typically a 50/50 mix with distilled water.

Known Issues

Radiator Leaks:

Common in older vehicles, particularly plastic-tank radiators.

Transmission Hard Shifting:

Can be due to worn solenoids, low fluid, or faulty transmission control module (if equipped).

Rust And Corrosion:

Common in areas with road salt, especially on wheel wells, rocker panels, and frame components.

Suspension Wear:

Ball joints, tie rod ends, and bushings can wear out, leading to steering looseness and uneven tire wear.

Exhaust System Corrosion:

Mufflers, pipes, and catalytic converters can corrode and require replacement.

📚 Vehicle History

Brand Heritage

Dodge Truck Legacy:

Dodge has a long history of producing robust and capable trucks, with the Dakota aiming to fill the niche between smaller compact pickups and the larger Ram pickups.

Model Evolution

First Generation:

The 1987-1996 Dodge Dakota represents the first generation of this model. It was a significant entry into the compact pickup market, notable for offering V8 power when most competitors were limited to 4-cylinder and V6 engines.

Key Updates:

Over its lifespan, the Dakota saw powertrain updates (introduction of the Magnum V6 and V8), improved fuel injection, and safety feature additions like airbags and ABS.

Production

Manufacturing Location:

Warren Truck Assembly Plant, Warren, Michigan, USA

🏆 Awards & Recognition

Recognitions

Motor Trend Truck Of The Year:

The Dodge Dakota was named Motor Trend's Truck of the Year in 1997, though this is just outside the range of this specific manual. The earlier models established the Dakota's reputation.

Ratings

Consumer Satisfaction:

The Dakota generally received decent consumer satisfaction for its capability, especially with V8 power, but like many vehicles of its era, had common wear-and-tear issues documented in the manual.