🏷️ Basic Information Identification Make: Dodge Model: Grand Caravan Model Years Covered: 1996, 1997 Codes Platform: NS Platform 👋 Introduction Market Position Segment: Minivan Positioning: The Dodge Grand Caravan was a popular and practical family vehicle, known for its spacious interior, versatility, and affordability in the North American market. Competitive Analysis Key Competitors: Ford Windstar, Chevrolet Venture, Pontiac Trans Sport, Honda Odyssey, Toyota Previa. Key Features Notable Features: Available Stow 'n Go seating (later generations), flexible cargo space, front-wheel drive, optional all-wheel drive (in some markets/years), and a range of powerful V6 engines. Manual Value Proposition Value For Buyers: Essential for owners and independent repair shops seeking to maintain, diagnose, and repair the 1996-1997 Grand Caravan. Provides in-depth technical knowledge crucial for proper servicing. 📋 Manual Details Coverage Areas General Coverage: Repair and overhaul of Dodge Grand Caravan 1996-1997 models. Target Audience: Professional technicians and advanced DIY enthusiasts familiar with general automotive practices. Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine removal, disassembly, inspection, repair, and reassembly for all applicable engine variants. Engine Electrical: Diagnosis and repair of ignition system, starting system, charging system, fuel injection system, and onboard diagnostics (OBD-I). Transmission Automatic: Service and repair of the automatic transmission (e.g., 41TE, 42LE) including fluid changes, component replacement, and diagnostic procedures. Drivetrain: Repair and overhaul of front-wheel drive axle shafts, differential, and related components. Suspension: Front and rear suspension component diagnosis, replacement (struts, shocks, control arms, ball joints, bushings), and alignment specifications. Steering: Power steering system diagnosis and repair, steering gear replacement, and steering column service. Brakes: Front and rear brake system service (disc/drum), including hydraulic system repair, brake pad/shoe replacement, rotor/drum service, and ABS system diagnosis (if equipped). Electrical Body: Wiring diagrams, lighting systems, power windows, power locks, interior and exterior trim, and body panel repair procedures. HVAC: Heating, ventilation, and air conditioning system service, including refrigerant handling, component replacement (compressor, evaporator, heater core), and diagnosis. Fuel System: Fuel pump, fuel filter, fuel injectors, and fuel tank service and diagnostics. Exhaust System: Exhaust manifold, catalytic converter, mufflers, and pipe replacement procedures. Procedures Included Scheduled Maintenance: Detailed guidance on routine maintenance tasks and recommended service intervals. Troubleshooting: Systematic diagnostic charts and procedures for identifying and resolving common and uncommon problems. Repair Overhaul: Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, and reassembly. Component Replacement: Explicit instructions for replacing various parts and assemblies, including torque specifications. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems, aiding in diagnosis and repair. Diagnostic Codes: Explanation of diagnostic trouble codes (DTCs) and their associated symptoms and repair actions. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks and filter replacements to complete engine and transmission overhauls, and complex electrical system diagnostics. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable, allowing quick access to specific information. Print Quality Printability: Designed for printing, allowing users to create physical copies of relevant sections. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Quality: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Option 1 Displacement: 3.0 L (181 cu in) Mitsubishi V6 Engine Option 1 Code: 6G72 (SOHC) Engine Option 1 Horsepower: 142 hp @ 4800 rpm Engine Option 1 Torque: 170 lb-ft @ 3000 rpm Engine Option 2 Displacement: 3.3 L (203 cu in) Chrysler V6 Engine Option 2 Code: EGA (OHV) Engine Option 2 Horsepower: 156 hp @ 4800 rpm Engine Option 2 Torque: 189 lb-ft @ 3200 rpm Engine Option 3 Displacement: 3.8 L (231 cu in) Chrysler V6 Engine Option 3 Code: ECL (OHV) Engine Option 3 Horsepower: 168 hp @ 4400 rpm Engine Option 3 Torque: 227 lb-ft @ 3200 rpm Performance Emissions Control: OBD-I compliant, with catalytic converters and EGR systems. Fuel System Injection Type: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended) 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transaxle Optional Transmission Availability: Standard on most models; specific transmission model varied by engine. Features Transmission Models: Likely 41TE or 42LE depending on engine and year. Fluid Type: ATF+4 (Mopar) Fluid Capacity: Approx. 7.5 quarts (7.1 liters) for dry fill. 📐 Dimensions Exterior Length: Approx. 179.0 - 181.7 inches (454.7 - 461.5 mm) Width: Approx. 72.0 inches (1829 mm) Height: Approx. 68.3 inches (1735 mm) Wheelbase: Approx. 112.1 inches (2847 mm) Cargo Cargo Volume Rear Seats Up: Approx. 140.4 cu ft (3976 L) Cargo Volume Rear Seats Down: Approx. 177.3 cu ft (5020 L) for SWB, much larger for LWB models (LWB not specified for 96-97, but a common variant). Weights Curb Weight: Approx. 3700 - 4100 lbs (1678 - 1860 kg), depending on engine and configuration. 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Four...