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Dodge Intrepid Complete Workshop Service Repair Manual 2003

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🏷️ Basic Information Identification Make: Dodge Model: Intrepid Year: 2003 Codes Platform Code: LH Chassis Code: ES 👋 Introduction Market Position Vehicle Segment: Full-size sedan Target Audience: Families, executive car users, those seeking a comfortable and spacious sedan. Competitive Analysis Key Competitors: Ford Taurus, Chevrolet Lumina, Toyota Avalon, Buick LeSabre, Mercury Sable. Key Features Design Philosophy: Cab-forward design, aerodynamic styling, spacious interior. Unique Selling Points: Spaciousness, comfortable ride, powerful V6 engine options, distinctive styling for its era. 📋 Manual Details Coverage Areas Covered Model Years: 2003 Covered Trim Levels: SE, ES, R/T Page Count Estimated Page Count: 2000+ Manual Type Manual Type: Workshop Service and Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Full coverage including disassembly, inspection, repair, and reassembly of all engine components. Engine Performance: Fuel system, ignition system, emissions control systems, engine diagnostics. Transmission Drivetrain: Automatic Transmission (42LE), clutch, driveshafts, axles, differentials. Brakes: Front and rear brake systems, hydraulic components, ABS (Anti-lock Braking System), parking brake. Steering: Power steering system, steering column, steering linkage, wheel alignment. Suspension: Front and rear suspension components, shock absorbers, struts, springs, control arms, wheel bearings. Electrical System: Battery, charging system, starting system, lighting, instrument cluster, power accessories. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, controls, components. Body Interior: Body panels, doors, windows, seats, interior trim, glass replacement. Body Exterior: Bumpers, grille, hood, trunk lid, exterior trim, seals. Diagnostics: On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), troubleshooting flowcharts. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, tire rotations. Troubleshooting: Systematic troubleshooting for common and uncommon issues with detailed diagnostic procedures. Repair: Step-by-step repair instructions for all major vehicle systems and components. Overhaul: Complete engine and transmission overhaul procedures. Installation: Replacement and installation of various components, including sensors, modules, and body parts. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems. Technical Depth Depth Of Coverage: Factory-level detail suitable for professional technicians and advanced DIY enthusiasts. Diagnostic Tools Required: Information on required diagnostic tools and equipment, including scan tools. Torque Specifications: Detailed torque specifications for all fasteners and critical components. Clearances Tolerances: Specific engine and transmission clearances and tolerances for rebuilding. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Fully searchable text for quick information retrieval. Print Quality Image Resolution: High-resolution images and diagrams for clarity. Printable: Printable pages for at-a-glance reference in the workshop. Binding Type Binding Type If Physical: N/A (Downloadable) Paper Type Paper Type If Physical: N/A (Downloadable) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V6 Engine Code Or Family: SOHC (Single Overhead Cam) Displacement Liters: 3.5 Displacement Ci: 214 Bore X Stroke: 3.78 in x 3.07 in (96.0 mm x 78.0 mm) Compression Ratio: 9.3:1 Performance Horsepower Hp: 200 @ 5200 RPM Torque Lb Ft: 220 @ 4000 RPM Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPFI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 Engine Variant Se Engine Type: Naturally Aspirated V6 Displacement Liters: 2.7 Displacement Ci: 167 Horsepower Hp: 150 @ 5200 RPM Torque Lb Ft: 170 @ 4000 RPM Engine Variant Rt Engine Type: Naturally Aspirated V6 Displacement Liters: 3.5 Horsepower Hp: 225 @ 5200 RPM Torque Lb Ft: 235 @ 4000 RPM 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transmission Model: 42LE Drive Type: Front-Wheel Drive (FWD) Features Overdrive: Yes Torque Converter Lockup: Yes Fluid Specification Automatic Transmission Fluid: ATF+4 (Mopar) Fluid Capacity Transmission Fluid Capacity Quarts: 4.5 📐 Dimensions Exterior Length Inches: 200.0 Width Inches: 74.4 Height Inches: 57.5 Wheelbase Inches: 113.0 Front Track Inches: 62.4 Rear Track Inches: 61.8 Interior Passenger Volume Cu Ft: 105.4 Front Headroom Inches: 39.5 Rear Headroom Inches: 38.1 Front Legroom Inches: 42.1 Rear Legroom Inches: 39.7 Cargo Cargo Volume Cu Ft: 16.1 Weights Curb Weight Lbs: 3585 - 3730 (varies by trim/engine) Gross Vehicle Weight Rating Gvwr Lbs: 4600 Wheels Tires Standard Wheel Size: 16-inch or 17-inch alloy Standard Tire Size: P205/70R16 or P225/55R17 Wheel Bolt Pattern: 5x100 🛡️ Safety Features Ratings NHTSA Front Impact Driver: ★★★★☆ NHTSA Front Impact Passenger: ★★★★☆ NHTSA Side Impact Front Driver: ★★★★★ NHTSA Side Impact Front Passenger: ★★★★★ NHTSA Side Impact Rear Driver: ★★★★☆ NHTSA Side Impact Rear Passenger: ★★★★☆ Active Features ABS: Standard on all trims Traction Control: Optional on some trims Passive Features Airbags Front: Driver and front passenger airbags Airbags Side: Optional side curtain airbags available on some models Seatbelts: 3-point front and rear seatbelts with pretensioners 💡 Technology Features Infotainment Audio System: AM/FM stereo with cassette and CD player, optional Infinity premium audio system. Climate Control: Manual or optional automatic climate control. Driver Assistance Cruise Control: Standard Keyless Entry: Optional Connectivity Phone Integration: No integrated Bluetooth or smartphone connectivity standard for this model year. Convenience Features Power Seats: Optional power driver and passenger seats. Power Windows Locks Mirrors: Standard...
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Dodge Intrepid Complete Workshop Service Repair Manual 2003
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Intrepid
Year:
2003
Codes
Platform Code:
LH
Chassis Code:
ES
👋 Introduction
Market Position
Vehicle Segment:
Full-size sedan
Target Audience:
Families, executive car users, those seeking a comfortable and spacious sedan.
Competitive Analysis
Key Competitors:
Ford Taurus, Chevrolet Lumina, Toyota Avalon, Buick LeSabre, Mercury Sable.
Key Features
Design Philosophy:
Cab-forward design, aerodynamic styling, spacious interior.
Unique Selling Points:
Spaciousness, comfortable ride, powerful V6 engine options, distinctive styling for its era.
📋 Manual Details
Coverage Areas
Covered Model Years:
2003
Covered Trim Levels:
SE, ES, R/T
Page Count
Estimated Page Count:
2000+
Manual Type
Manual Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full coverage including disassembly, inspection, repair, and reassembly of all engine components.
Engine Performance:
Fuel system, ignition system, emissions control systems, engine diagnostics.
Transmission Drivetrain:
Automatic Transmission (42LE), clutch, driveshafts, axles, differentials.
Brakes:
Front and rear brake systems, hydraulic components, ABS (Anti-lock Braking System), parking brake.
Steering:
Power steering system, steering column, steering linkage, wheel alignment.
Suspension:
Front and rear suspension components, shock absorbers, struts, springs, control arms, wheel bearings.
Electrical System:
Battery, charging system, starting system, lighting, instrument cluster, power accessories.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, controls, components.
Body Interior:
Body panels, doors, windows, seats, interior trim, glass replacement.
Body Exterior:
Bumpers, grille, hood, trunk lid, exterior trim, seals.
Diagnostics:
On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), troubleshooting flowcharts.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, tire rotations.
Troubleshooting:
Systematic troubleshooting for common and uncommon issues with detailed diagnostic procedures.
Repair:
Step-by-step repair instructions for all major vehicle systems and components.
Overhaul:
Complete engine and transmission overhaul procedures.
Installation:
Replacement and installation of various components, including sensors, modules, and body parts.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth Of Coverage:
Factory-level detail suitable for professional technicians and advanced DIY enthusiasts.
Diagnostic Tools Required:
Information on required diagnostic tools and equipment, including scan tools.
Torque Specifications:
Detailed torque specifications for all fasteners and critical components.
Clearances Tolerances:
Specific engine and transmission clearances and tolerances for rebuilding.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Fully searchable text for quick information retrieval.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Printable:
Printable pages for at-a-glance reference in the workshop.
Binding Type
Binding Type If Physical:
N/A (Downloadable)
Paper Type
Paper Type If Physical:
N/A (Downloadable)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V6
Engine Code Or Family:
SOHC (Single Overhead Cam)
Displacement Liters:
3.5
Displacement Ci:
214
Bore X Stroke:
3.78 in x 3.07 in (96.0 mm x 78.0 mm)
Compression Ratio:
9.3:1
Performance
Horsepower Hp:
200 @ 5200 RPM
Torque Lb Ft:
220 @ 4000 RPM
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPFI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87
Engine Variant Se
Engine Type:
Naturally Aspirated V6
Displacement Liters:
2.7
Displacement Ci:
167
Horsepower Hp:
150 @ 5200 RPM
Torque Lb Ft:
170 @ 4000 RPM
Engine Variant Rt
Engine Type:
Naturally Aspirated V6
Displacement Liters:
3.5
Horsepower Hp:
225 @ 5200 RPM
Torque Lb Ft:
235 @ 4000 RPM
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic
Transmission Model:
42LE
Drive Type:
Front-Wheel Drive (FWD)
Features
Overdrive:
Yes
Torque Converter Lockup:
Yes
Fluid Specification
Automatic Transmission Fluid:
ATF+4 (Mopar)
Fluid Capacity
Transmission Fluid Capacity Quarts:
4.5
📐 Dimensions
Exterior
Length Inches:
200.0
Width Inches:
74.4
Height Inches:
57.5
Wheelbase Inches:
113.0
Front Track Inches:
62.4
Rear Track Inches:
61.8
Interior
Passenger Volume Cu Ft:
105.4
Front Headroom Inches:
39.5
Rear Headroom Inches:
38.1
Front Legroom Inches:
42.1
Rear Legroom Inches:
39.7
Cargo
Cargo Volume Cu Ft:
16.1
Weights
Curb Weight Lbs:
3585 - 3730 (varies by trim/engine)
Gross Vehicle Weight Rating Gvwr Lbs:
4600
Wheels Tires
Standard Wheel Size:
16-inch or 17-inch alloy
Standard Tire Size:
P205/70R16 or P225/55R17
Wheel Bolt Pattern:
5x100
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
★★★★☆
NHTSA Front Impact Passenger:
★★★★☆
NHTSA Side Impact Front Driver:
★★★★★
NHTSA Side Impact Front Passenger:
★★★★★
NHTSA Side Impact Rear Driver:
★★★★☆
NHTSA Side Impact Rear Passenger:
★★★★☆
Active Features
ABS:
Standard on all trims
Traction Control:
Optional on some trims
Passive Features
Airbags Front:
Driver and front passenger airbags
Airbags Side:
Optional side curtain airbags available on some models
Seatbelts:
3-point front and rear seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette and CD player, optional Infinity premium audio system.
Climate Control:
Manual or optional automatic climate control.
Driver Assistance
Cruise Control:
Standard
Keyless Entry:
Optional
Connectivity
Phone Integration:
No integrated Bluetooth or smartphone connectivity standard for this model year.
Convenience Features
Power Seats:
Optional power driver and passenger seats.
Power Windows Locks Mirrors:
Standard power windows, locks, and mirrors.
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
7,500 miles or 6 months (synthetic oil recommended)
Air Filter Replacement:
Every 15,000 miles or 12 months
Spark Plug Replacement:
Every 100,000 miles (if using platinum or iridium plugs)
Transmission Fluid Change Interval Miles:
60,000 miles
Coolant Flush Interval Miles:
100,000 miles or 5 years
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic (preferred for optimal performance and longevity)
Engine Oil Capacity Quarts:
5.0 (with filter)
Coolant:
Chrysler/Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, blue color
Brake Fluid:
DOT 3
Power Steering Fluid:
ATF+4 (Mopar)
Known Issues
Common Issue Headliner:
Headliner fabric sagging or detaching from the backing.
Common Issue PCM:
Powertrain Control Module (PCM) failures leading to various drivability issues.
Common Issue Radiator:
Radiator leaks, particularly at the plastic end tanks.
Common Issue ABS:
ABS warning light illumination, often due to faulty wheel speed sensors or ABS module issues.
Common Issue Window Regulators:
Failure of power window regulators, leading to windows not operating.
Common Issue Evap System:
Evaporative Emission Control (EVAP) system leaks, often indicated by a Check Engine light with EVAP codes.
Common Issue Motor Mounts:
Worn engine and transmission mounts causing vibration and clunking noises.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
United States
Model Evolution
First Generation Start Year:
1993
Second Generation Start Year:
1998
Model Facelift Year:
2002 (Significant refresh)
Platform Used:
Chrysler LH platform (shared with Chrysler Concorde, LHS, 300M, and Eagle Vision)
Production
Production Start Year Intrepid:
1993
Production End Year Intrepid:
2004
Assembly Location:
Bramalea, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Automotive Journal Awards:
While not a recipient of major specific awards for the 2003 model year, the Intrepid was generally well-received for its spaciousness and value within its segment during its production run.
Ratings
Consumer Reports Historical Reliability:
Varied; some model years and components showed average to below-average reliability, particularly in later production years. This manual is crucial for addressing potential issues.
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