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Dodge Neon 1997 1998 1999 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Model Years Covered: 1997, 1998, 1999 Generation: First Generation (PL) Codes Chassis Code: PL 👋 Introduction Market Position Segment: Compact Car Competitors: Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier, Nissan Sentra. Key Features Design: Distinctive cab-forward design, often praised for its spacious interior relative to its exterior dimensions. Performance: Offered a balance of affordability and decent performance, with some sporty variants like the ACR (American Club Racer). 📋 Manual Details Coverage Areas General Coverage: Comprehensive service and repair information for 1997-1999 Dodge Neon vehicles. Specific Systems: Engine, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body & Trim, Maintenance. Trim Levels: Likely covers all trim levels for the specified years (e.g., base, SE, ES, ACR, Sport). Engine Variants: All engine options offered during 1997-1999 model years. Page Count Estimated Page Count: Approximately 1500-2000 pages (typical for comprehensive factory-style manuals). Manual Type Type: Factory Service Manual (FSM) / Repair Manual. Language Language: English Format Format: Digital Download (likely PDF) File Format: PDF (Portable Document Format) Print Quality: High-resolution scans, ensuring clear text and diagrams suitable for printing. Binding Type: N/A (Digital Download) Paper Type: N/A (Digital Download) 📖 Manual Coverage Systems Covered Engine: Detailed troubleshooting, repair, and overhaul procedures for all engine variants, including timing belt replacement, cylinder head service, and component diagnostics. Fuel System: Fuel injection system operation, component testing (injectors, pump, regulator), fuel filter replacement, and diagnostics. Control System: Engine Control Module (ECM) diagnostics, sensor testing (O2, MAP, TPS, Crank/Cam), actuator testing, and emission control system information. Mechanical: Covers all mechanical aspects, including engine assembly/disassembly, transmission service, chassis components, and bodywork. Transmission: Repair and maintenance for both manual and automatic transmissions, including clutch service, torque converter replacement, and transmission fluid service. Suspension Steering: Front and rear suspension component replacement (shocks, struts, control arms, bushings), wheel alignment specifications, and power steering system diagnostics. Brakes: Brake system overhaul, including brake pad and rotor replacement, caliper service, brake bleeding procedures, and ABS system troubleshooting. Electrical System: Detailed wiring diagrams, component location charts, fuse and relay information, starting and charging system diagnosis, lighting system repair, and body electrical component service. HVAC: Air conditioning system service, refrigerant handling, blower motor replacement, heater core service, and climate control system diagnostics. Body And Trim: Interior and exterior trim removal and installation, door mechanisms, glass replacement, and body panel repair information. Procedures Included Maintenance: Scheduled maintenance tasks, fluid level checks and changes, filter replacements, and lubrication procedures. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, fault code interpretation, and symptom-based troubleshooting guides. Repair: Step-by-step instructions for component removal, installation, and repair, often with torque specifications and specialized tool requirements. Diagnostics: Detailed diagnostic trees and procedures for identifying the root cause of malfunctions in all vehicle systems. Technical Depth Depth: Expert-level technical detail, suitable for professional technicians and advanced DIY enthusiasts. Includes full engine and transmission rebuild procedures. ⚙️ Engine Specifications Primary Engine Engine Code 1: SOHC 2.0L 4-cylinder (16-valve) Displacement 1: 1996 cc (122 cubic inches) Horsepower 1: Approx. 118-132 hp (depending on year and configuration) Torque 1: Approx. 124-130 lb-ft Engine Code 2: DOHC 2.0L 4-cylinder (16-valve) - High Output (ACR, Sport) Displacement 2: 1996 cc (122 cubic inches) Horsepower 2: Approx. 145-150 hp Torque 2: Approx. 130-135 lb-ft Fuel System Type: Electronic Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane or higher recommended) Performance 0 60 Mph: Approx. 8.5 - 10.5 seconds (depending on engine and transmission) 🔧 Transmission Standard Type 1: 5-speed Manual Transmission Optional Type 2: 4-speed Automatic Transmission Features Clutch Type: Hydraulically Actuated Single Dry Plate (Manual) Automatic Features: Selectable gear positions (P, R, N, OD, 2, 1), torque converter lock-up. 📐 Dimensions Exterior Length: Approx. 162.1 inches (4117 mm) Width: Approx. 67.3 inches (1709 mm) Height: Approx. 54.4 inches (1382 mm) Wheelbase: Approx. 104.0 inches (2642 mm) Interior Front Headroom: Approx. 38.5 inches (978 mm) Front Legroom: Approx. 42.0 inches (1067 mm) Rear Headroom: Approx. 37.0 inches (940 mm) Rear Legroom: Approx. 33.0 inches (838 mm) Cargo Trunk Volume: Approx. 12.9 cubic feet (0.36 m³) Weights Curb Weight: Approx. 2600 - 2800 lbs (1179 - 1270 kg), varies by configuration. Gross Vehicle Weight Rating: Approx. 3700 lbs (1678 kg) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 4/5 Stars (for coupe models) Active Features ABS: Optional Anti-lock Braking System (ABS) on some models. Passive Features Airbags: Driver and front passenger airbags standard. Seatbelts: Front: 3-point with pretensioners. Rear: 3-point. 💡 Technology Features Infotainment Radio Options: Factory AM/FM stereo with cassette player, optional CD player on higher trims or with option packages. Speaker System: Typically 4-6 speaker systems depending on trim level. Driver Assistance Cruise Control: Available on most models, standard on higher trims. Connectivity Power Windows Locks: Available on higher trims, manual operation on base models. 🔧 Maintenance Service Intervals Oil...
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Dodge Neon 1997 1998 1999 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Model Years Covered:
1997, 1998, 1999
Generation:
First Generation (PL)
Codes
Chassis Code:
PL
👋 Introduction
Market Position
Segment:
Compact Car
Competitors:
Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier, Nissan Sentra.
Key Features
Design:
Distinctive cab-forward design, often praised for its spacious interior relative to its exterior dimensions.
Performance:
Offered a balance of affordability and decent performance, with some sporty variants like the ACR (American Club Racer).
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service and repair information for 1997-1999 Dodge Neon vehicles.
Specific Systems:
Engine, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body & Trim, Maintenance.
Trim Levels:
Likely covers all trim levels for the specified years (e.g., base, SE, ES, ACR, Sport).
Engine Variants:
All engine options offered during 1997-1999 model years.
Page Count
Estimated Page Count:
Approximately 1500-2000 pages (typical for comprehensive factory-style manuals).
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual.
Language
Language:
English
Format
Format:
Digital Download (likely PDF)
File Format:
PDF (Portable Document Format)
Print Quality:
High-resolution scans, ensuring clear text and diagrams suitable for printing.
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Detailed troubleshooting, repair, and overhaul procedures for all engine variants, including timing belt replacement, cylinder head service, and component diagnostics.
Fuel System:
Fuel injection system operation, component testing (injectors, pump, regulator), fuel filter replacement, and diagnostics.
Control System:
Engine Control Module (ECM) diagnostics, sensor testing (O2, MAP, TPS, Crank/Cam), actuator testing, and emission control system information.
Mechanical:
Covers all mechanical aspects, including engine assembly/disassembly, transmission service, chassis components, and bodywork.
Transmission:
Repair and maintenance for both manual and automatic transmissions, including clutch service, torque converter replacement, and transmission fluid service.
Suspension Steering:
Front and rear suspension component replacement (shocks, struts, control arms, bushings), wheel alignment specifications, and power steering system diagnostics.
Brakes:
Brake system overhaul, including brake pad and rotor replacement, caliper service, brake bleeding procedures, and ABS system troubleshooting.
Electrical System:
Detailed wiring diagrams, component location charts, fuse and relay information, starting and charging system diagnosis, lighting system repair, and body electrical component service.
HVAC:
Air conditioning system service, refrigerant handling, blower motor replacement, heater core service, and climate control system diagnostics.
Body And Trim:
Interior and exterior trim removal and installation, door mechanisms, glass replacement, and body panel repair information.
Procedures Included
Maintenance:
Scheduled maintenance tasks, fluid level checks and changes, filter replacements, and lubrication procedures.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault code interpretation, and symptom-based troubleshooting guides.
Repair:
Step-by-step instructions for component removal, installation, and repair, often with torque specifications and specialized tool requirements.
Diagnostics:
Detailed diagnostic trees and procedures for identifying the root cause of malfunctions in all vehicle systems.
Technical Depth
Depth:
Expert-level technical detail, suitable for professional technicians and advanced DIY enthusiasts. Includes full engine and transmission rebuild procedures.
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
SOHC 2.0L 4-cylinder (16-valve)
Displacement 1:
1996 cc (122 cubic inches)
Horsepower 1:
Approx. 118-132 hp (depending on year and configuration)
Torque 1:
Approx. 124-130 lb-ft
Engine Code 2:
DOHC 2.0L 4-cylinder (16-valve) - High Output (ACR, Sport)
Displacement 2:
1996 cc (122 cubic inches)
Horsepower 2:
Approx. 145-150 hp
Torque 2:
Approx. 130-135 lb-ft
Fuel System
Type:
Electronic Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane or higher recommended)
Performance
0 60 Mph:
Approx. 8.5 - 10.5 seconds (depending on engine and transmission)
🔧 Transmission
Standard
Type 1:
5-speed Manual Transmission
Optional
Type 2:
4-speed Automatic Transmission
Features
Clutch Type:
Hydraulically Actuated Single Dry Plate (Manual)
Automatic Features:
Selectable gear positions (P, R, N, OD, 2, 1), torque converter lock-up.
📐 Dimensions
Exterior
Length:
Approx. 162.1 inches (4117 mm)
Width:
Approx. 67.3 inches (1709 mm)
Height:
Approx. 54.4 inches (1382 mm)
Wheelbase:
Approx. 104.0 inches (2642 mm)
Interior
Front Headroom:
Approx. 38.5 inches (978 mm)
Front Legroom:
Approx. 42.0 inches (1067 mm)
Rear Headroom:
Approx. 37.0 inches (940 mm)
Rear Legroom:
Approx. 33.0 inches (838 mm)
Cargo
Trunk Volume:
Approx. 12.9 cubic feet (0.36 m³)
Weights
Curb Weight:
Approx. 2600 - 2800 lbs (1179 - 1270 kg), varies by configuration.
Gross Vehicle Weight Rating:
Approx. 3700 lbs (1678 kg)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
4/5 Stars (for coupe models)
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on some models.
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seatbelts:
Front: 3-point with pretensioners. Rear: 3-point.
💡 Technology Features
Infotainment
Radio Options:
Factory AM/FM stereo with cassette player, optional CD player on higher trims or with option packages.
Speaker System:
Typically 4-6 speaker systems depending on trim level.
Driver Assistance
Cruise Control:
Available on most models, standard on higher trims.
Connectivity
Power Windows Locks:
Available on higher trims, manual operation on base models.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first, using recommended oil.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Spark Plugs:
Replace every 60,000 - 100,000 miles (96,000 - 160,000 km) depending on plug type (e.g., platinum).
Timing Belt Replacement:
Crucial! Replace every 60,000 - 90,000 miles (96,000 - 145,000 km) or 5-7 years. Failure can cause catastrophic engine damage due to interference design.
Fluid Specifications
Engine Oil:
SAE 5W-30, API certified, meeting Chrysler MS-6395 specifications.
Coolant:
Mopar Antifreeze/Coolant (MS-9769) or equivalent HOAT (Hybrid Organic Acid Technology) coolant, typically a 50/50 mix with distilled water.
Transmission Fluid Manual:
API GL-4 SAE 75W-90 gear oil.
Transmission Fluid Automatic:
ATF+4 (MS-9602) or equivalent, though some early models may spec ATF+3. Manual specifies ATF+4 for 1997-1999.
Brake Fluid:
DOT 3.
Power Steering Fluid:
ATF type 'H' or equivalent.
Known Issues
Timing Belt Tensioner:
Failure of the hydraulic timing belt tensioner can lead to belt slack and severe engine damage.
Head Gasket:
Can be prone to head gasket leaks, particularly between cylinders or coolant passages.
Front Suspension Components:
Wear in ball joints, tie rod ends, and control arm bushings due to typical road conditions.
Alternator Failure:
Alternators can sometimes fail prematurely.
Oil Pan Leaks:
Rear main seal and oil pan gasket leaks are not uncommon.
Evaporative Emissions System:
Faulty purge valves or charcoal canisters can cause Check Engine Light illumination.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation (later DaimlerChrysler).
Model Evolution
Launch Year:
1995 model year.
First Generation Codes:
PL (coupe, sedan, convertible - convertible added later).
Mid Cycle Refresh:
Minor updates and styling revisions occurred throughout the first generation, with the 1997-1999 models representing a significant portion of this initial run.
Production
Manufacturing Location:
Beloit, Wisconsin, USA (for many North American market vehicles).
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Dodge Neon was recognized by Car and Driver magazine on its '10Best' list in 1997 for its value, handling, and performance.
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