Dodge Ram 2005 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Model Years Covered: 2005, 2006 Body Styles Covered: Pickup Truck (1500, 2500, 3500) Chassis Codes: DR (for 2003-2008 generation) 👋 Introduction Market Position Segment: Full-size pickup truck Target Audience: Owners seeking to perform DIY maintenance and repairs, independent repair shops, technicians. Competitive Analysis Competitors: Ford F-Series, Chevrolet Silverado, GMC Sierra Key Features Vehicle Strengths: Robust construction, powerful engine options, towing capability, spacious interior. Manual Value Proposition: Provides essential information for cost-effective maintenance and accurate repairs, saving money on labor costs. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance Electrical System Coverage: Wiring diagrams, diagnostic procedures, component testing Powertrain Coverage: Engine, transmission, driveline, axles Chassis Coverage: Suspension, steering, brakes, frame Body And Interior Coverage: Body panels, doors, interior trim, seats, HVAC Page Count Estimated Page Count: Over 2000 pages (estimated for comprehensive coverage across both years and engine variants) Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine removal/installation, internal component repair, timing, sealing, lubrication Engine Performance: Fuel delivery, ignition system, emission controls, cooling system, starting and charging Transmission Manual: Clutch, manual transmission overhaul, shift linkage Transmission Automatic: Automatic transmission overhaul, torque converter, transmission control module (TCM) Driveline And Axles: Driveshafts, universal joints, differentials, axle bearings, seals Suspension: Front and rear suspension components, shock absorbers, springs, ball joints, bushings Steering: Power steering system, steering column, tie rods, steering gear Brakes: Brake system diagnostics, front and rear brake component replacement (disc/drum), ABS, hydraulic system Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, oxygen sensors Fuel System: Fuel tank, fuel pump, fuel injectors, fuel filter, pressure regulation Heating Ventilation And Air Conditioning HVAC: HVAC system components, refrigerant handling, climate control diagnostics Body Electrical: Lighting systems, power windows, power locks, mirrors, wipers, horn Instrument Panel And Gauges: Instrument cluster, warning lights, gauge operation Audio And Security Systems: Radio systems, speaker replacement, alarm system Driver Information System: Information displays, trip computer functions Chassis Control Systems: ABS, Traction Control (TCS), Electronic Stability Program (ESP) if applicable Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations Troubleshooting Guides: Diagnostic flowcharts for common symptoms and drivability issues Component Replacement: Step-by-step instructions for replacing various parts Diagnostic Procedures: OBD-II diagnostics, specific system tests Rebuilding Procedures: Detailed instructions for engine and transmission overhauls Wiring Diagrams: Complete electrical schematics for all vehicle systems Tightening Specifications: Torque specifications for all critical fasteners Alignment Specifications: Wheel alignment angles and procedures Troubleshooting Codes: Explanation and diagnostic steps for diagnostic trouble codes (DTCs) Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics. Diagnostic Tools Required: Specifies use of scan tools, multimeters, pressure gauges, and specialized equipment. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for easy information retrieval Printability: Printable pages for on-the-go reference Print Quality Image Resolution: High-resolution images, diagrams, and schematics Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: 4.7L Magnum V8, 5.7L HEMI V8, 3.7L Magnum V6, 5.9L Cummins Turbo Diesel (2500/3500 models) Engine Details 4.7L Displacement 4.7L: 4.7 Liters (285 cu. in.) Configuration 4.7L: V8 Horsepower 4.7L: Approx. 235-240 hp Torque 4.7L: Approx. 295-300 lb-ft Engine Details 5.7L Displacement 5.7L: 5.7 Liters (345 cu. in.) Configuration 5.7L: V8 (HEMI) Horsepower 5.7L: Approx. 345-350 hp Torque 5.7L: Approx. 375-380 lb-ft Engine Details 3.7L Displacement 3.7L: 3.7 Liters (226 cu. in.) Configuration 3.7L: V6 Horsepower 3.7L: Approx. 215 hp Torque 3.7L: Approx. 235 lb-ft Engine Details 5.9L Cummins Displacement 5.9L Cummins: 5.9 Liters (359 cu. in.) Configuration 5.9L Cummins: Inline-6 Turbo Diesel Horsepower 5.9L Cummins: Approx. 305-325 hp Torque 5.9L Cummins: Approx. 555-610 lb-ft Performance Fuel Type: Gasoline, Diesel Fuel System Induction System: Multi-point Fuel Injection (MPI) for gasoline engines, Common Rail Diesel Injection (CRDI) for Cummins Fuel Octane Requirement: 87 Octane (recommended for 4.7L and 5.7L HEMI, check manual for specific requirements) 🔧 Transmission Standard Standard Transmission: 4-Speed Automatic (42RE/44RE/45RFE depending on engine) for most gasoline models; 6-Speed Manual (NV5600) often paired with Cummins Diesel Optional Optional Transmission: 5-Speed Manual (NV3500) for some V6 models; 4-Speed Automatic (48RE) for Cummins Diesel Features Transmission Fluid Spec: ATF+4 (for automatic transmissions), Manual Transmission Fluid (specific type varies, consult manual) Transfer Case Options: Part-time 4WD (NV241DHD), Full-time 4WD (NV244, specific applications) 📐 Dimensions Exterior Wheelbase Options: Varies by cab and bed configuration (e.g., 134.7" for Quad Cab Short Bed, 140.5" for Regular Cab Long Bed) Overall Length: Varies by configuration (e.g., approx. 220" to 248") Weights Curb Weight: Varies significantly by configuration and powertrain (e.g., 4,500 lbs to 7,000+ lbs) Towing Capacity: Up to 8,000 - 10,000+ lbs (depending on configuration, engine, and axle ratio) Payload Capacity: Up to 3,000+...

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Type: Truck

Vendor:

Sku: 369183

Collections: ALL Dodge

Availability: In stock

Tags: 2005 2006 Cars Dodge Misc Ram Truck

Product variants

Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Model Years Covered:

2005, 2006

Body Styles Covered:

Pickup Truck (1500, 2500, 3500)

Chassis Codes:

DR (for 2003-2008 generation)

👋 Introduction

Market Position

Segment:

Full-size pickup truck

Target Audience:

Owners seeking to perform DIY maintenance and repairs, independent repair shops, technicians.

Competitive Analysis

Competitors:

Ford F-Series, Chevrolet Silverado, GMC Sierra

Key Features

Vehicle Strengths:

Robust construction, powerful engine options, towing capability, spacious interior.

Manual Value Proposition:

Provides essential information for cost-effective maintenance and accurate repairs, saving money on labor costs.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service, Repair, Maintenance

Electrical System Coverage:

Wiring diagrams, diagnostic procedures, component testing

Powertrain Coverage:

Engine, transmission, driveline, axles

Chassis Coverage:

Suspension, steering, brakes, frame

Body And Interior Coverage:

Body panels, doors, interior trim, seats, HVAC

Page Count

Estimated Page Count:

Over 2000 pages (estimated for comprehensive coverage across both years and engine variants)

Manual Type

Type:

Factory Service Manual (FSM) / Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine removal/installation, internal component repair, timing, sealing, lubrication

Engine Performance:

Fuel delivery, ignition system, emission controls, cooling system, starting and charging

Transmission Manual:

Clutch, manual transmission overhaul, shift linkage

Transmission Automatic:

Automatic transmission overhaul, torque converter, transmission control module (TCM)

Driveline And Axles:

Driveshafts, universal joints, differentials, axle bearings, seals

Suspension:

Front and rear suspension components, shock absorbers, springs, ball joints, bushings

Steering:

Power steering system, steering column, tie rods, steering gear

Brakes:

Brake system diagnostics, front and rear brake component replacement (disc/drum), ABS, hydraulic system

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, pipes, oxygen sensors

Fuel System:

Fuel tank, fuel pump, fuel injectors, fuel filter, pressure regulation

Heating Ventilation And Air Conditioning HVAC:

HVAC system components, refrigerant handling, climate control diagnostics

Body Electrical:

Lighting systems, power windows, power locks, mirrors, wipers, horn

Instrument Panel And Gauges:

Instrument cluster, warning lights, gauge operation

Audio And Security Systems:

Radio systems, speaker replacement, alarm system

Driver Information System:

Information displays, trip computer functions

Chassis Control Systems:

ABS, Traction Control (TCS), Electronic Stability Program (ESP) if applicable

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations

Troubleshooting Guides:

Diagnostic flowcharts for common symptoms and drivability issues

Component Replacement:

Step-by-step instructions for replacing various parts

Diagnostic Procedures:

OBD-II diagnostics, specific system tests

Rebuilding Procedures:

Detailed instructions for engine and transmission overhauls

Wiring Diagrams:

Complete electrical schematics for all vehicle systems

Tightening Specifications:

Torque specifications for all critical fasteners

Alignment Specifications:

Wheel alignment angles and procedures

Troubleshooting Codes:

Explanation and diagnostic steps for diagnostic trouble codes (DTCs)

Technical Depth

Depth:

Comprehensive from basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics.

Diagnostic Tools Required:

Specifies use of scan tools, multimeters, pressure gauges, and specialized equipment.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content for easy information retrieval

Printability:

Printable pages for on-the-go reference

Print Quality

Image Resolution:

High-resolution images, diagrams, and schematics

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Options:

4.7L Magnum V8, 5.7L HEMI V8, 3.7L Magnum V6, 5.9L Cummins Turbo Diesel (2500/3500 models)

Engine Details 4.7L

Displacement 4.7L:

4.7 Liters (285 cu. in.)

Configuration 4.7L:

Horsepower 4.7L:

Approx. 235-240 hp

Torque 4.7L:

Approx. 295-300 lb-ft

Engine Details 5.7L

Displacement 5.7L:

5.7 Liters (345 cu. in.)

Configuration 5.7L:

V8 (HEMI)

Horsepower 5.7L:

Approx. 345-350 hp

Torque 5.7L:

Approx. 375-380 lb-ft

Engine Details 3.7L

Displacement 3.7L:

3.7 Liters (226 cu. in.)

Configuration 3.7L:

Horsepower 3.7L:

Approx. 215 hp

Torque 3.7L:

Approx. 235 lb-ft

Engine Details 5.9L Cummins

Displacement 5.9L Cummins:

5.9 Liters (359 cu. in.)

Configuration 5.9L Cummins:

Inline-6 Turbo Diesel

Horsepower 5.9L Cummins:

Approx. 305-325 hp

Torque 5.9L Cummins:

Approx. 555-610 lb-ft

Performance

Fuel Type:

Gasoline, Diesel

Fuel System

Induction System:

Multi-point Fuel Injection (MPI) for gasoline engines, Common Rail Diesel Injection (CRDI) for Cummins

Fuel Octane Requirement:

87 Octane (recommended for 4.7L and 5.7L HEMI, check manual for specific requirements)

🔧 Transmission

Standard

Standard Transmission:

4-Speed Automatic (42RE/44RE/45RFE depending on engine) for most gasoline models; 6-Speed Manual (NV5600) often paired with Cummins Diesel

Optional

Optional Transmission:

5-Speed Manual (NV3500) for some V6 models; 4-Speed Automatic (48RE) for Cummins Diesel

Features

Transmission Fluid Spec:

ATF+4 (for automatic transmissions), Manual Transmission Fluid (specific type varies, consult manual)

Transfer Case Options:

Part-time 4WD (NV241DHD), Full-time 4WD (NV244, specific applications)

📐 Dimensions

Exterior

Wheelbase Options:

Varies by cab and bed configuration (e.g., 134.7" for Quad Cab Short Bed, 140.5" for Regular Cab Long Bed)

Overall Length:

Varies by configuration (e.g., approx. 220" to 248")

Weights

Curb Weight:

Varies significantly by configuration and powertrain (e.g., 4,500 lbs to 7,000+ lbs)

Towing Capacity:

Up to 8,000 - 10,000+ lbs (depending on configuration, engine, and axle ratio)

Payload Capacity:

Up to 3,000+ lbs (depending on configuration)

🛡️ Safety Features

Ratings

NHTSA Front Impact Rating:

Good (for 2005 model year, check specific year for detailed breakdown)

IIHS Ratings:

Acceptable to Good depending on specific crash test and year. (Refer to IIHS.org for specifics)

Active Features

Anti Lock Braking System ABS:

Standard on most models

Traction Control System TCS:

Available on some models

Electronic Stability Program Esp:

Not widely available on this generation Ram

Passive Features

Airbags:

Front airbags (driver and passenger), available side curtain airbags for some models/configurations

Seat Belts:

Three-point seat belts with pretensioners

Child Seat Anchors:

LATCH system

💡 Technology Features

Infotainment

Infotainment System:

Factory AM/FM/CD radio with optional satellite radio and navigation systems. Uconnect hands-free communication system became available later in the generation.

Speaker Configuration:

Standard 4 or 6-speaker systems, optional premium audio with subwoofer.

Driver Assistance

Cruise Control:

Standard on most models

Parking Sensors:

Available on some models

Connectivity

Connectivity Options:

Auxiliary input for audio (later in generation), Uconnect integration (optional).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-6,000 miles or 3-6 months, depending on driving conditions and oil type (consult manual for specific recommendations)

Engine Air Filter Replacement:

Every 15,000-30,000 miles or as needed based on inspection

Cabin Air Filter Replacement:

Every 15,000-25,000 miles or annually

Transmission Fluid Change:

Every 30,000-60,000 miles for automatic transmissions (check manual for specific intervals and fluid type)

Coolant Flush Interval:

Every 30,000-50,000 miles or 3-5 years

Fluid Specifications

Engine Oil Spec:

SAE 5W-20 or 5W-30 (for gasoline engines, verify with manual based on engine and climate); SAE 15W-40 (for Cummins Diesel)

Engine Oil Capacity:

Approx. 5-7 quarts (for V8 engines, consult manual)

Coolant Spec:

Mopar Antifreeze/Coolant (OAT - Organic Additive Technology) or equivalent

Brake Fluid Spec:

DOT 3

Known Issues

Common Issues Gasoline Engines:

Cracked exhaust manifolds (especially 5.7L HEMI), intake manifold leaks, oil filter housing leaks, lifter noise (HEMI), piston slap (early 5.7L HEMI).

Common Issues Diesel Engines:

Injector issues, potential for vacuum pump leaks, front timing gear wear (less common than later models but possible), water separator issues.

Common Issues Transmission:

Torque converter shudder (automatic transmissions), 2nd gear issues (some manual transmissions), clunking from driveline.

Common Issues Suspension Steering:

Ball joint wear, tie rod end wear, steering stabilizer issues (4WD models), sway bar links.

Common Issues Electrical:

Tipm (Totally Integrated Power Module) failures (can cause various electrical gremlins), window regulator failures, instrument cluster issues.

📚 Vehicle History

Brand Heritage

Dodge Truck History:

Dodge has a long-standing history in the truck market, with the Ram nameplate becoming synonymous with heavy-duty capability and ruggedness.

Model Evolution

Generation Name:

Third Generation Ram (2002-2008)

Key Design Changes For This Generation:

Introduced a more aggressive, chiseled exterior design, significantly larger interior space, and the introduction of the HEMI engine.

Production

Manufacturing Locations:

Warren Truck Assembly Plant in Warren, Michigan; Saltillo Truck Assembly Plant in Mexico

🏆 Awards & Recognition

Recognitions

Truck Of The Year Awards:

While specific awards for the 2005-2006 models are less prominent than later iterations, the Ram truck line consistently receives recognition for its capability and value in various consumer surveys and awards from publications like MotorTrend and Four Wheeler.

Ratings

Consumer Reports Reliability:

Reliability ratings for this generation can be mixed, with some areas like the HEMI engine and electrical systems showing variability. The manual is crucial for understanding and addressing common issues to improve long-term reliability.