The Dodge Sprinter 2004-2006 Service and Repair Manual is an essential resource for anyone who owns or works on this popular van. This comprehensive manual provides detailed information on every aspect of the vehicle, from basic maintenance to complex repairs. You'll find step-by-step instructions and diagrams to guide you through every procedure, making repairs and maintenance tasks easier than ever.

The manual covers a wide range of topics, including:

* **Introduction:** Understand the key features and specifications of your Dodge Sprinter.
* **Lubrication & Maintenance:** Learn about recommended fluids, maintenance schedules, and essential lubrication points.
* **Suspension:** Diagnose and repair suspension components like shocks, struts, springs, and control arms.
* **Differential & Driveline:** Get expert guidance on maintaining and repairing differentials, axles, and driveshafts.
* **Brakes:** Master brake system components, including calipers, rotors, pads, and hydraulic systems.
* **Cooling:** Understand the cooling system, including the radiator, water pump, thermostat, and fans.
* **Audio/Video:** Troubleshoot and repair audio and video systems, including radios, speakers, and navigation systems.
* **Chime/Buzzer:** Diagnose and address warning chimes and buzzer systems.
* **Electronic Control Modules:** Learn about the electronic control modules that manage various vehicle functions.
* **Engine Systems:** Understand the inner workings of the engine, including fuel injection, ignition, and emission control systems.
* **Heated Systems:** Repair and maintain heated systems, such as seat heaters and windshield defrosters.
* **Horn:** Troubleshoot and repair the vehicle horn system.
* **Ignition Control:** Diagnose and repair ignition system components, including the ignition switch, distributor, and spark plugs.
* **Instrument Cluster:** Understand the instrument cluster and how to troubleshoot any problems.
* **Lamps:** Repair and replace various lighting components, including headlights, taillights, and interior lights.
* **Power Systems:** Learn about the vehicle's electrical system, including the battery, alternator, and starter.
* **Restraints:** Understand the operation and maintenance of the safety restraint systems, like airbags and seat belts.
* **Speed Control:** Troubleshoot and repair the cruise control system.
* **Vehicle Theft Security:** Learn about the anti-theft systems and how to address any issues.
* **Wipers/Washers:** Repair and maintain windshield wipers and washer systems.
* **Wiring:** Diagnose and repair electrical wiring harnesses and circuits.

**Beyond these basic systems, the manual also covers:**

* **Engine:** Detailed information on engine components, including the block, cylinder head, valves, and pistons.
* **Exhaust System:** Repair and maintain the exhaust system, including the manifold, catalytic converter, and muffler.
* **Frame & Bumpers:** Diagnose and repair frame components and body panels, including bumpers.
* **Fuel System:** Learn about the fuel system, including the fuel tank, fuel pump, and injectors.
* **Steering:** Repair and maintain the steering system, including the steering wheel, steering column, and power steering components.
* **Transmission:** Understand the operation and maintenance of the transmission, including automatic and manual transmissions.
* **Tires/Wheels:** Find information on tire types, sizes, and proper maintenance.
* **Body:** Learn about bodywork, including doors, windows, and trim.
* **Heating & Air Conditioning:** Diagnose and repair the heating and air conditioning system, including the compressor, evaporator, and condenser.
* **Emissions Control:** Understand the emission control system and how to address any issues.

**Additional sections:**

* **Body Repair:** Learn how to repair body damage.
* **Chassis:** Dive deeper into chassis components and maintenance.
* **Powertrain:** Get detailed information on the powertrain system.
* **Transmission:** In-depth knowledge about transmission types, operation, and common problems.

With this comprehensive manual, you'll be equipped to handle a wide range of maintenance and repair tasks on your Dodge Sprinter.

The Dodge Sprinter, produced from 2004 to 2006, marked the first generation of this popular commercial van in the North American market. This iteration of the Sprinter was a direct import from Mercedes-Benz, offering a reliable and durable platform for a diverse range of applications. Available in a variety of wheelbases, roof heights, and cargo capacities, the Sprinter provided flexibility for businesses and individuals alike. The van boasted a powerful and fuel-efficient Mercedes-Benz OM646 2.7-liter turbodiesel engine, delivering ample torque for hauling heavy loads. Known for its robust construction, the Sprinter featured a rugged chassis and suspension designed to handle the demands of commercial use.

Beyond its practical functionality, the Dodge Sprinter offered a comfortable and spacious interior. While it primarily focused on cargo space, the cabin provided a comfortable ride for driver and passengers. The Sprinter’s versatility extended to its customization options. Buyers could choose from a variety of trim levels and features, including a range of safety and convenience technologies, such as power steering, anti-lock brakes, and air conditioning. The Dodge Sprinter 2004-2006 solidified its reputation for reliability and durability, becoming a popular choice for businesses, tradespeople, and individuals needing a dependable workhorse. However, the transition to the second-generation Sprinter in 2007 introduced significant design changes, shifting production to the US and ending the direct import from Mercedes-Benz.