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Ducati Diavel ABS Carbon ABS 2012-2015 Service & Repair Workshop Manual

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🏷️ Basic Information Identification Make: Ducati Model: Diavel Trim: Carbon ABS Model Year: 2012-2015 Chassis Code: MS4R / MS4RS Engine Configuration: L-Twin (Testastretta 11°) Engine Type: Four-stroke, liquid-cooled, Desmodromic L-Twin Codes Engine Code Family: Testastretta 11° DS (Dual Spark) 👋 Introduction Market Position Category: Performance Cruiser / Power Cruiser Design Philosophy: Blend of cruiser aesthetics with Ducati's performance heritage and sportbike technology. Competitive Analysis Key Competitors: Harley-Davidson V-Rod, Indian Chief, Triumph Rocket III, Yamaha VMAX. Key Features Design Highlight: Distinctive single-sided swingarm, prominent trellis frame, powerful L-twin engine, aggressive styling. Technology Integration: Advanced electronics including ABS, Ducati Traction Control (DTC) on some models, ride-by-wire throttle. Brand Heritage Manufacturer Focus: Ducati is renowned for its high-performance motorcycles, racing heritage (MotoGP, World Superbike), and distinctive Italian engineering and design. 📋 Manual Details Coverage Areas Primary Coverage: Full Service, Repair, and Troubleshooting Included Models: Ducati Diavel ABS, Ducati Diavel Carbon ABS Applicable Years: 2012, 2013, 2014, 2015 Page Count Estimated Pages: Hundreds of pages (specific count not provided, but described as extensive) Manual Type Type: Factory Service & Repair Workshop Manual Language Language: English (presumed, based on typical professional manual language) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Disassembly, assembly, inspection, overhaul of engine components (pistons, rings, valves, camshafts, crankshaft, connecting rods), torque specifications, timing procedures. Fuel System: Fuel injection system (EFI), injectors, fuel pump, fuel pressure regulator, throttle body, fuel tank, fuel lines. Ignition System: Ignition coils, spark plugs, ECU control, timing parameters. Transmission: Clutch (wet, multi-plate), gearbox (6-speed), gear selection mechanism, lubrication, disassembly and assembly procedures. Chassis And Frame: Frame inspection, steering head bearings, fork stanchions, seals, triple clamps, rear shock absorber linkage, swingarm. Suspension: Front forks (e.g., Marzocchi or Showa depending on exact sub-model), rear monoshock (e.g., Sachs or Öhlins), damping adjustments, oil levels, spring preload, rebound and compression damping. Braking System: Front and rear brake calipers (e.g., Brembo radial), brake discs, master cylinders, brake lines, ABS system components (Brembo ABS), bleeding procedures, fluid specifications. Electrical System: Wiring diagrams, battery, starter motor, alternator, lighting, horn, instrument panel, ECU, sensors, diagnostic connectors. Fuel Injection Diagnosis: Troubleshooting EFI system faults, sensor readings, error codes. Bodywork And Trim: Fairings, seat removal, tank cover, fenders, lights, mirrors, footpegs, exhaust system. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plug replacement, valve clearance checks, chain lubrication and adjustment. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault finding charts, wiring diagram interpretation. Engine Rebuild: Complete engine disassembly and reassembly, including piston, ring, cylinder, valve, and bearing replacement. Suspension Service: Fork seal replacement, fork oil change, rear shock service. Brake System Service: Brake pad replacement, brake fluid flush and replacement, caliper service. Electrical Diagnostics: Tracing electrical faults, testing components, understanding wiring diagrams. ABS System Troubleshooting: Diagnosis of Anti-lock Braking System faults, sensor checks, hydraulic unit function. Wheel And Tire Service: Wheel removal and installation, tire mounting and balancing, spoke tension adjustment (if applicable). Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and component overhauls, including advanced diagnostics. Detail Level: High: Features detailed step-by-step instructions, hundreds of high-quality photos, and exploded diagrams for clarity. Diagnostic Capability: Advanced: Includes troubleshooting guides and diagnostic procedures for electronic systems and engine management. 📊 Manual Specifications File Format Format: PDF Searchability: Likely searchable text within the PDF (typical for professional manuals) Print Quality Printability: Yes, single pages or entire manual can be printed. Resolution: High-resolution images and diagrams suitable for clear printing. Binding Type Binding: Not Applicable (Digital Download PDF) Paper Type Paper: Not Applicable (Digital Download PDF) Licensing Usage Rights: Lifetime use on unlimited devices, no expiry date, no renewal fees. Compatibility Operating Systems: Compatible with all Windows and macOS computers. ⚙️ Engine Specifications Primary Engine Engine Type: Testastretta 11° DS L-Twin Displacement: 1198.4 cc (1.2 Liters) Bore X Stroke: 98 mm x 79.5 mm Compression Ratio: 11.5:1 Valve Actuation: Desmodromic, 4 valves per cylinder Cooling System: Liquid-cooled Performance Max Power: 135 hp (99.3 kW) @ 8000 rpm Max Torque: 115 Nm (84.8 lb-ft) @ 6000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Mikuni throttle body and dual injectors per cylinder Fuel Type: Unleaded gasoline, minimum 95 octane (RON) Lubrication Oil Type: See Maintenance Section for specific grades (typically fully synthetic, e.g., SAE 15W-50) Oil Capacity: Approx. 3.5 liters (3.7 US qt) with filter change. 🔧 Transmission Standard Type: 6-speed constant mesh Clutch: Wet, multi-plate clutch with hydraulic control Features Final Drive: Chain, 525 pitch Fluid Type Transmission Oil: See Maintenance Section for specific grade (typically SAE 75W-90 gear oil) 📐 Dimensions Exterior Length: 2260 mm (88.98 in) Width: 792 mm (31.18 in) Height: 1190 mm (46.85 in) Wheelbase: 1600 mm (62.99 in) Seat Height: 770 mm (30.31 in) Weights Dry Weight: 199 kg (438.7 lbs) (ABS model) Wet Weight: Approx. 210 kg (463 lbs) (with fluids) Front...
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Ducati Diavel ABS Carbon ABS 2012-2015 Service & Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Ducati
Model:
Diavel
Trim:
Carbon ABS
Model Year:
2012-2015
Chassis Code:
MS4R / MS4RS
Engine Configuration:
L-Twin (Testastretta 11°)
Engine Type:
Four-stroke, liquid-cooled, Desmodromic L-Twin
Codes
Engine Code Family:
Testastretta 11° DS (Dual Spark)
👋 Introduction
Market Position
Category:
Performance Cruiser / Power Cruiser
Design Philosophy:
Blend of cruiser aesthetics with Ducati's performance heritage and sportbike technology.
Competitive Analysis
Key Competitors:
Harley-Davidson V-Rod, Indian Chief, Triumph Rocket III, Yamaha VMAX.
Key Features
Design Highlight:
Distinctive single-sided swingarm, prominent trellis frame, powerful L-twin engine, aggressive styling.
Technology Integration:
Advanced electronics including ABS, Ducati Traction Control (DTC) on some models, ride-by-wire throttle.
Brand Heritage
Manufacturer Focus:
Ducati is renowned for its high-performance motorcycles, racing heritage (MotoGP, World Superbike), and distinctive Italian engineering and design.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service, Repair, and Troubleshooting
Included Models:
Ducati Diavel ABS, Ducati Diavel Carbon ABS
Applicable Years:
2012, 2013, 2014, 2015
Page Count
Estimated Pages:
Hundreds of pages (specific count not provided, but described as extensive)
Manual Type
Type:
Factory Service & Repair Workshop Manual
Language
Language:
English (presumed, based on typical professional manual language)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Disassembly, assembly, inspection, overhaul of engine components (pistons, rings, valves, camshafts, crankshaft, connecting rods), torque specifications, timing procedures.
Fuel System:
Fuel injection system (EFI), injectors, fuel pump, fuel pressure regulator, throttle body, fuel tank, fuel lines.
Ignition System:
Ignition coils, spark plugs, ECU control, timing parameters.
Transmission:
Clutch (wet, multi-plate), gearbox (6-speed), gear selection mechanism, lubrication, disassembly and assembly procedures.
Chassis And Frame:
Frame inspection, steering head bearings, fork stanchions, seals, triple clamps, rear shock absorber linkage, swingarm.
Suspension:
Front forks (e.g., Marzocchi or Showa depending on exact sub-model), rear monoshock (e.g., Sachs or Öhlins), damping adjustments, oil levels, spring preload, rebound and compression damping.
Braking System:
Front and rear brake calipers (e.g., Brembo radial), brake discs, master cylinders, brake lines, ABS system components (Brembo ABS), bleeding procedures, fluid specifications.
Electrical System:
Wiring diagrams, battery, starter motor, alternator, lighting, horn, instrument panel, ECU, sensors, diagnostic connectors.
Fuel Injection Diagnosis:
Troubleshooting EFI system faults, sensor readings, error codes.
Bodywork And Trim:
Fairings, seat removal, tank cover, fenders, lights, mirrors, footpegs, exhaust system.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, spark plug replacement, valve clearance checks, chain lubrication and adjustment.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault finding charts, wiring diagram interpretation.
Engine Rebuild:
Complete engine disassembly and reassembly, including piston, ring, cylinder, valve, and bearing replacement.
Suspension Service:
Fork seal replacement, fork oil change, rear shock service.
Brake System Service:
Brake pad replacement, brake fluid flush and replacement, caliper service.
Electrical Diagnostics:
Tracing electrical faults, testing components, understanding wiring diagrams.
ABS System Troubleshooting:
Diagnosis of Anti-lock Braking System faults, sensor checks, hydraulic unit function.
Wheel And Tire Service:
Wheel removal and installation, tire mounting and balancing, spoke tension adjustment (if applicable).
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and component overhauls, including advanced diagnostics.
Detail Level:
High: Features detailed step-by-step instructions, hundreds of high-quality photos, and exploded diagrams for clarity.
Diagnostic Capability:
Advanced: Includes troubleshooting guides and diagnostic procedures for electronic systems and engine management.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text within the PDF (typical for professional manuals)
Print Quality
Printability:
Yes, single pages or entire manual can be printed.
Resolution:
High-resolution images and diagrams suitable for clear printing.
Binding Type
Binding:
Not Applicable (Digital Download PDF)
Paper Type
Paper:
Not Applicable (Digital Download PDF)
Licensing
Usage Rights:
Lifetime use on unlimited devices, no expiry date, no renewal fees.
Compatibility
Operating Systems:
Compatible with all Windows and macOS computers.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Testastretta 11° DS L-Twin
Displacement:
1198.4 cc (1.2 Liters)
Bore X Stroke:
98 mm x 79.5 mm
Compression Ratio:
11.5:1
Valve Actuation:
Desmodromic, 4 valves per cylinder
Cooling System:
Liquid-cooled
Performance
Max Power:
135 hp (99.3 kW) @ 8000 rpm
Max Torque:
115 Nm (84.8 lb-ft) @ 6000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Mikuni throttle body and dual injectors per cylinder
Fuel Type:
Unleaded gasoline, minimum 95 octane (RON)
Lubrication
Oil Type:
See Maintenance Section for specific grades (typically fully synthetic, e.g., SAE 15W-50)
Oil Capacity:
Approx. 3.5 liters (3.7 US qt) with filter change.
🔧 Transmission
Standard
Type:
6-speed constant mesh
Clutch:
Wet, multi-plate clutch with hydraulic control
Features
Final Drive:
Chain, 525 pitch
Fluid Type
Transmission Oil:
See Maintenance Section for specific grade (typically SAE 75W-90 gear oil)
📐 Dimensions
Exterior
Length:
2260 mm (88.98 in)
Width:
792 mm (31.18 in)
Height:
1190 mm (46.85 in)
Wheelbase:
1600 mm (62.99 in)
Seat Height:
770 mm (30.31 in)
Weights
Dry Weight:
199 kg (438.7 lbs) (ABS model)
Wet Weight:
Approx. 210 kg (463 lbs) (with fluids)
Front Tire:
120/70 ZR17
Rear Tire:
240/45 ZR17
Wheel Type:
3-spoke aluminum alloy
Wheelbase Material:
Steel trellis frame
🛡️ Safety Features
Ratings
ABS:
Standard (Bosch 9.1MP ABS)
Active Features
Traction Control:
Ducati Traction Control (DTC) - adjustable levels (typically 8 levels) on some variants/years.
Ride Modes:
Sport, Touring, Urban (adjusts power delivery and DTC levels)
Passive Features
Lighting:
LED daytime running lights, LED rear lights, halogen headlights.
Braking Performance:
Dual 320mm discs with 4-piston radial calipers (front), Single 265mm disc with 2-piston caliper (rear).
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD display for speed, RPM, gear position, trip meters, fuel level, service indicators, and DTC/Ride Mode settings.
Driver Assistance
ABS System:
Bosch 9.1MP ABS, integrated with front and rear brakes, with an anti-rear-lift function.
Traction Control System:
Ducati Traction Control (DTC) uses ABS wheel speed sensors to detect rear wheel spin and modulate power via the ECU.
Throttle Control:
Ride-by-wire (RbW) throttle control system, allowing for precise throttle response and integration with ride modes.
Connectivity
Diagnostic Port:
OBD-II style diagnostic connector for reading fault codes and live data with appropriate diagnostic tools.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 12,000 km (7,500 miles) or 12 months, whichever comes first.
Desmo Service Interval:
Every 24,000 km (15,000 miles) for valve clearance check and adjustment (Desmodromic service).
Belt Replacement Interval:
Every 24,000 km (15,000 miles) or 5 years (timing belts).
Fluid Specifications
Engine Oil Grade:
Refer to manual for specific API SG/SH/SJ or higher, ACEA A3 or JASO MA. Typically SAE 15W-50 fully synthetic recommended.
Brake Fluid:
DOT 4
Coolant:
Ethylene glycol-based coolant with anti-corrosion additives (50% mixture with distilled water).
Fork Oil:
Refer to manual for specific viscosity and type (e.g., SAE 5W or 7.5W).
Known Issues
Clutch Actuation:
Some owners report a stiff clutch lever feel; hydraulic assist can mitigate this. Ensure proper fluid levels and bleeding.
Exhaust Valves:
Potential for carbon buildup on exhaust valves, requiring occasional cleaning or service.
Electrical Connections:
As with many performance bikes, ensuring all electrical connectors are clean and secure is crucial to prevent intermittent issues.
📚 Vehicle History
Brand Heritage
Brand Focus:
Ducati's lineage is deeply rooted in performance, racing success, and a distinctive engineering philosophy that prioritizes rider engagement and aesthetic appeal.
Model Evolution
Diavel Concept:
Introduced at the 2010 Milan Show, the Diavel was designed to offer a distinctly Italian take on the power cruiser segment, combining brute force with sophisticated design and handling.
Carbon Variant:
The 'Carbon' designation signifies the use of carbon fiber components for weight reduction and enhanced aesthetics, a common Ducati practice.
Production
Manufacturing Origin:
Italy (Bologna)
🏆 Awards & Recognition
Recognitions
Design Awards:
The Ducati Diavel has received acclaim for its groundbreaking design, often winning awards in motorcycle design competitions and recognized in automotive styling publications.
Ratings
Performance Reviews:
Consistently praised by motorcycle journalists for its potent performance, surprisingly agile handling for its class, and unique styling.
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