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Suzuki XL-7 2007-2009 Service Repair Manual

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Basic Information Identification Make: Suzuki Model: XL7 Year: 2007-2009 Codes Platform Code: GM Theta Platform (shared with Chevrolet Equinox, Pontiac Torrent, Saturn Vue) Introduction Market Position Segment: Compact/Mid-size Crossover SUV...
Type: Cars
Vendor:
Sku: 427795
Tags: Suzuki XL 7
Suzuki XL-7 2007-2009 Service Repair Manual
Basic Information
Identification
Make: Suzuki
Model: XL7
Year: 2007-2009
Codes
Platform Code: GM Theta Platform (shared with Chevrolet Equinox, Pontiac Torrent, Saturn Vue)
Introduction
Market Position
Segment: Compact/Mid-size Crossover SUV (7-seater variant)
Competitive Analysis
Key Competitors: Toyota RAV4, Honda CR-V, Ford Escape, Nissan Rogue, Mazda CX-7, Hyundai Santa Fe
Key Features
Vehicle Attributes: Available 7-seater configuration, optional V6 engine, all-wheel-drive capability, shared platform with GM siblings offering potential parts interchangeability
Manual Details
Coverage Areas
Coverage Scope: All Models/Engines/Trim/Transmissions Types
Page Count
Estimated Page Count: Over 2000 pages (typical for comprehensive factory service manuals of this era)
Manual Type
Type: Factory Service Repair Manual / Workshop Manual
Language
Language: English
Format
File Format: PDF
Manual Coverage
Systems Covered
Powertrain: Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system
Transmission Drivetrain: Automatic transmission (4-speed), transfer case, driveshafts, differentials, axles
Suspension Steering: Front suspension (struts, control arms), rear suspension (multi-link), steering system (power steering pump, rack and pinion)
Brakes: Front disc brakes, rear drum brakes (or discs depending on trim/year), ABS system, parking brake
Electrical Electronics: Battery, charging system, starting system, lighting, instrument cluster, body control module (BCM), power accessories, audio system, HVAC controls, diagnostic trouble codes (DTCs)
Body Chassis: Body panels, doors, windows, interior trim, seats, HVAC system, body sealant, corrosion protection
Procedures Included
Routine Maintenance: Oil and filter change, air filter replacement, coolant flush, brake fluid flush, spark plug replacement, differential fluid change, transfer case fluid change
Repair Rebuild: Engine disassembly and reassembly, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component diagnosis and replacement
Troubleshooting: Diagnostic procedures for common drivability issues, electrical faults, and mechanical problems, including symptom-based troubleshooting charts
Technical Depth
Depth: Comprehensive, covering everything from basic adjustments to complete engine and transmission overhauls, including detailed diagnostic information and wiring diagrams
Manual Specifications
File Format
File Type: PDF
Print Quality
Printability: Printable without any restriction
Binding Type
Binding: Digital Download (PDF)
Paper Type
Paper Quality: N/A (Digital)
Engine Specifications
Primary Engine
Engine Type: 3.6L V6 (GM LLM/LY7 'High Feature' V6)
Engine Code: LY7
Performance
Horsepower: Approximately 253-263 hp @ 6000-6500 rpm (depending on specific application)
Torque: Approximately 249-255 lb-ft @ 3200-4800 rpm (depending on specific application)
Fuel System
Fuel Delivery: Multi-port Fuel Injection (MPFI)
Fuel Type: Unleaded Gasoline (87 octane recommended)
Engine Maintenance
Spark Plug Type: Iridium (e.g., ACDelco 41-980, NGK IFR5N11)
Engine Oil Capacity: 5.0 US quarts (4.7 liters) with filter change (refer to manual for exact specification)
Engine Oil Viscosity: 5W-30 (synthetic blend or full synthetic recommended)
Transmission
Standard
Transmission Type: 4-speed automatic
Optional
Transmission Type: N/A (4-speed auto was standard for this generation)
Features
Drivetrain Options: Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) with active transfer case
Maintenance
Transmission Fluid Type: Dexron-VI (or equivalent)
Transmission Fluid Capacity: Approximately 6.5 US quarts (6.2 liters) for refill (refer to manual for exact specification)
Dimensions
Exterior
Wheelbase: Approximately 112.5 inches (2858 mm)
Length: Approximately 188.2 inches (4780 mm)
Width: Approximately 71.5 inches (1816 mm)
Height: Approximately 66.0 inches (1676 mm)
Cargo
Cargo Volume Behind 3Rd Row: Approximately 19.6 cu ft (555 liters)
Cargo Volume Behind 2Nd Row: Approximately 45.7 cu ft (1294 liters)
Cargo Volume Behind 1St Row: Approximately 78.9 cu ft (2234 liters)
Weights
Curb Weight: Approximately 3900-4200 lbs (1769-1905 kg) depending on drivetrain and options
Towing Capacity: Up to 3500 lbs (1588 kg) with towing package
Safety Features
Ratings
NHTSA Front Driver Impact: 5 Stars
NHTSA Front Passenger Impact: 5 Stars
NHTSA Side Driver Impact: 5 Stars
NHTSA Side Rear Passenger Impact: 5 Stars
IIHS Moderate Overlap Front: Good
Active Features
ABS: Standard Anti-lock Braking System (ABS)
Traction Control: Standard Traction Control System (TCS)
Stability Control: Available Electronic Stability Control (ESC) - often denoted as StabiliTrak or similar by GM
Passive Features
Airbags: Front airbags, front side-impact airbags, optional side curtain airbags for 2nd and 3rd rows
Seatbelts: 3-point seatbelts with pretensioners and load limiters
Technology Features
Infotainment
Audio System: Standard AM/FM/CD player, optional premium audio systems, available satellite radio. Aux input jack typically present.
Navigation: Optional factory-installed GPS navigation system available on higher trim levels.
Driver Assistance
Cruise Control: Standard cruise control
Parking Assist: Rear parking assist sensors available on some trims.
Connectivity
Bluetooth: Optional Bluetooth hands-free connectivity available on some models.
Maintenance
Service Intervals
Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions). Refer to manual for severe conditions.
Engine Air Filter: Inspect every 15,000 miles (24,000 km), replace as needed. Replace at 45,000 miles (72,000 km).
Cabin Air Filter: Inspect and replace annually or every 15,000 miles (24,000 km).
Spark Plug Replacement: Every 100,000 miles (160,000 km) for iridium plugs.
Transmission Fluid Change: Inspect periodically, replace every 60,000 miles (96,000 km) or under severe driving conditions.
Fluid Specifications
Brake Fluid: DOT 3
Power Steering Fluid: Dexron-III (or equivalent)
Known Issues
Common Problems: Potential issues include premature wear on suspension components (ball joints, control arm bushings), occasional issues with the electronic throttle body, and potential for oil leaks from valve cover gaskets. The 4-speed automatic transmission is generally robust but can exhibit wear if not properly maintained. Some owners have reported evaporative emissions system (EVAP) codes.
Vehicle History
Brand Heritage
Manufacturer Focus: Suzuki's historical strength in small, fuel-efficient vehicles and motorcycles
Model Evolution
Generation: Second generation Suzuki XL7 (introduced for the 2007 model year), based on GM's global Epsilon platform (later refined to the Theta platform for North America).
Production
Manufacturing Location: Ingersoll, Ontario, Canada (GM CAMI Assembly Plant)
Production Years: 2007-2009 (for this specific generation)
Awards & Recognition
Recognitions
Safety Awards: Achieved 5-star frontal and side impact ratings from NHTSA for this generation, reflecting good structural integrity and airbag deployment.
Ratings
IIHS Ratings: Generally received 'Good' ratings in IIHS crash tests for moderate overlap frontal impact.
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