Eagle Tugs TT-10 TT-12 Isuzu Turbo Diesel Engine Workshop Service Repair Manual + Parts Catalog With this in-depth & highly detailed manual you will be able to work on your vehicle with the absolute best resources available, which will not only save you money in repair bills but will also help you to look after your investment, keeping your vehicle in pristine condition. With step by step instruction & highly detailed exploded pictures to show you how to complete the required job correctly & efficiently. Below is an example of the topics this manual covers, an absolute wealth of information at your fingertips. Model Covered: Eagle Tugs TT10 TT12 Engine Type: Isuzu Turbo Diesel Engine Models Service Manual Covers: INTRODUCTION ....................................................................................................................... 3 PURPOSE & USE OF THIS MANUAL ......................................................................................................................... 3 TECHNICAL ASSISTANCE .......................................................................................................................................... 3 ORDERING SPARE/SERVICE PARTS .......................................................................................................................... 3 CONTACT INFORMATION ......................................................................................................................................... 3 WARRANTY ................................................................................................................................ 6 VEHICLE ID INFORMATION ..................................................................................................................................... 6 WARRANTY REGISTRATION ..................................................................................................................................... 6 WARRANTY INFORMATION ..................................................................................................................................... 7 AUTHORIZED ISUZU DISTRIBUTOR MAP ................................................................................................................. 8 AUTHORIZED ISUZU DISTRIBUTOR DIRECTORY ...................................................................................................... 9 ISUZU SERVICE & PARTS BULLETIN (J-SERIES ENGINE OIL FILL PROCEDURES) ..................................................12 SERVICE PARTS ILLUSTRATIONS & DETAIL ............................................................... 15 IDENTIFICATION KEY ..............................................................................................................................................15 POWER TRAIN .........................................................................................................................................................16 Engine Dress Isuzu Turbo Diesel .................................................................................................................16 DRIVELINE ...............................................................................................................................................................22 Drive Shaft AssemblyFront .........................................................................................................................22 Drive Shaft AssemblyRear ...........................................................................................................................23 TRANSMISSION ........................................................................................................................................................24 Transaxle Mounting & Misc. Parts .................................................................................................................24 Transaxle Mounting & Misc. PartsDetail ..................................................................................................25 Transaxle Case Extension & Retainer ............................................................................................................26 Transaxle Case Extension & Retainer - Detail ...............................................................................................27 Cooling SystemTransmission ......................................................................................................................28 COOLING SYSTEM....................................................................................................................................................29 Cooling SystemTurbo Diesel .......................................................................................................................29 AXLES ......................................................................................................................................................................30 Axle AssemblyFront Drive (All Wheel Drive) ..........................................................................................30 Axle AssemblyRear ......................................................................................................................................31 Axle Assembly Breakdown Front Drive (All Wheel Drive) ...................................................................32 Axle Assembly Breakdown Front DriveDetail ....................................................................................33 Axle Assembly Breakdown Rear Drive ....................................................................................................36 Axle Assembly Breakdown Rear DriveDetail ......................................................................................37 BRAKES ....................................................................................................................................................................40 Drum Brake Assembly Rear ......................................................................................................................40 Brake Caliper Assembly Front ....................................................................................................................41 Brake System Hydraulic ..................................................................................................................................42 Brake Actuator Assembly ................................................................................................................................44 Brake Pedal Assembly ......................................................................................................................................45 Parking Brake Actuator Assembly .................................................................................................................46 Parking Brake Actuator Assembly Detail .................................................................................................47 STEERING SYSTEM ....................................................................................................................................................48 Steering System Breakdown (For Serial Numbers Starting After 12135 & Above) .................................48 Steering System Breakdown Detail ...........................................................................................................49 5 QA017 REV04 11.19.13 Steering System Breakdown (For Serial Numbers Starting Before 12136 & Below) ............................... 51 Steering System Breakdown Detail .......................................................................................................... 52 AIR CLEANER, FUEL SYSTEM & EXHAUST ............................................................................................................ 52 Air Cleaner Assembly Diesel ..................................................................................................................... 52 Air Cleaner Sub-Assembly ............................................................................................................................. 53 Fuel SystemDiesel ........................................................................................................................................ 54 Exhaust SystemDiesel .................................................................................................................................. 55 OPERATOR COMPARTMENT ................................................................................................................................... 56 Transmission Control ...................................................................................................................................... 56 Accelerator Pedal Assembly ........................................................................................................................... 57 Instrument Panel .............................................................................................................................................. 58 Instrument PanelDetail ............................................................................................................................... 59 LIGHTS & ELECTRIAL ............................................................................................................................................ 61 Electrical Board ................................................................................................................................................. 61 Headlight & Taillight Assembly .................................................................................................................... 62 Wiring Harness................................................................................................................................................. 64 Wiring Schematic ............................................................................................................................................. 65 Shutdown Option Wiring ............................................................................................................................... 66 Cab Option Wiring .......................................................................................................................................... 67 OTHER ASSEMBLIES ............................................................................................................................................... 68 Body Assembly ................................................................................................................................................. 68 Body Assembly With Split Hood ................................................................................................................... 69 Wheel & Tire AssemblyDual Rear Wheel Model .................................................................................... 70 Hitch Options ................................................................................................................................................... 71 Cab Option ........................................................................................................................................................ 72 Cab Option Detail ............................................................................................................................................ 73 Cab Heater Detail ............................................................................................................................................. 74 Strobe, Beacon & Floor Mats........................................................................................................................... 75 Other Options ................................................................................................................................................... 76 SCHEDULED MAINTENANCE ............................................................................................ 77 Lubrication diagram - TT Series-All Wheel Drive ......................................................................................... 77 Preventative Maintenance schedule ................................................................................................................ 78 Daily operator responsibilities ........................................................................................................................... 79 Specifications & capacities .................................................................................................................................. 80 Tips for All Weather Traction ............................................................................................................................. 82 Front End Alignment Procedure ....................................................................................................................... 83 This manual is very easy to use, it is designed in PDF format to simply view on your windows pc or mac/tablet/smartphone etc. You can print what you need when you need it and throw away when the work is complete. 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