2016 & NEWER EZ-GO RXV GOLF CAR RXV Freedom RXV SHUTTLE 2+2 Electric Service Repair Manual
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🏷️ Basic Information Identification Make: EZ-GO Model: RXV Golf Car Variant 1: RXV Freedom Variant 2: RXV Shuttle 2+2 Electric Year Range: 2016 & Newer Codes Chassis Code: RXV 👋 Introduction Market Position Segment: Premium Electric Golf Car and Personal Transportation Vehicle Competitive Analysis Competitors: Club Car (Precedent Electric), Yamaha (Drive Electric), Garia, Evolution Electric Vehicles Key Features Design Philosophy: Focus on user comfort, reliability, advanced electric powertrain, and versatile configurations (Freedom, Shuttle 2+2) Powertrain Type: Fully Electric 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive Maintenance and Repair Page Count Estimated Page Count: Estimated 200-400 pages (PDF can vary with resolution and content density) Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Electric Motor, Controller, Batteries, Charging System, Drive Axle/Differential Chassis: Frame, Suspension (Front and Rear), Steering System Electrical: 12V Accessory Systems, Lighting, Key Switch, Solenoid, Wiring Diagrams, Diagnostic Codes Bodywork: Body Panels, Seats, Roof, Windshield, Bumpers Braking: Mechanical Parking Brake System, Regenerative Braking (if applicable via controller settings) Procedures Included Maintenance: Scheduled Maintenance, Battery Care and Maintenance, Tire Pressure Checks, Lubrication Points Repair: Component Replacement (Motor, Controller, Solenoid, Batteries, Bushings), Brake Adjustment/Service Troubleshooting: Diagnostic Procedures for Electrical and Mechanical Faults, Error Code Interpretation Installation: Optional Accessory Installation Guidelines (if specified within the manual) Technical Depth Depth: Detailed step-by-step instructions, torque specifications, wiring diagrams, diagnostic flowcharts 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Image Resolution: High-resolution, optimized for clarity of diagrams and schematics; Adobe PDF Reader recommended for best viewing Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Type: AC or DC Electric Motor (Specific model variant dependent) Performance Peak Horsepower: Typically ranges from 3.3 HP to 5.0 HP (continuous duty), with higher peak outputs for acceleration (Specific ratings may vary by controller/motor configuration) Torque Delivery: Instantaneous torque from electric motor, providing smooth acceleration Fuel System Energy Source: Batteries (typically 6 x 8V or 4 x 12V deep cycle lead-acid, or optional Lithium-ion) Charging System: Onboard Charger (e.g., 20A, 25A) or DC-DC converter with external charging port 🔧 Transmission Standard Type: Direct Drive to Rear Axle (No traditional gearbox) Optional Gear Ratios: Integral to differential, specific ratios defined by axle assembly (e.g., 11.33:1 or similar) Features Drive System: Rear-Wheel Drive Control: Forward/Reverse selector lever, electronic speed control via accelerator pedal and controller 📐 Dimensions Exterior Overall Length: Approx. 94-97 inches (239-246 cm) (Varies slightly by configuration) Overall Width: Approx. 47-48 inches (119-122 cm) Overall Height: Approx. 70-72 inches (178-183 cm) (with roof) Cargo Cargo Bed Length: N/A (Golf Car configuration), Shuttle 2+2 may have a small rear storage area/platform Weights Curb Weight: Approx. 600-750 lbs (272-340 kg) (Varies significantly with battery type and accessories) Seating Capacity: 2 (RXV Freedom), 4 (RXV Shuttle 2+2) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Golf cars are not subject to automotive crash testing standards) Active Features Braking System: Mechanical Parking Brake, Electric Motor Braking (Regenerative) Speed Governor: Configurable via controller for maximum speed Passive Features Lighting: Headlights, Taillights, Brake Lights, Turn Signals (Standard or optional depending on trim/configuration) Seat Belts: Optional or standard depending on regional regulations and model variant 💡 Technology Features Infotainment Features: Basic dashboard with state-of-charge meter, speedometer (optional), hour meter. Some models may have USB charging ports or aftermarket entertainment systems. Driver Assistance Features: Electronic speed control, automatic parking brake engagement (on some models), silent operation. Connectivity Features: No integrated cellular or advanced connectivity features in standard configuration. May have options for GPS tracking for fleet management. 🔧 Maintenance Service Intervals Battery Watering: Weekly or Bi-weekly for flooded lead-acid batteries, depending on usage and climate. Check manual for specific type. Tire Pressure Check: Monthly General Inspection: Annually or every 500 hours of operation (whichever comes first), covering electrical connections, brake function, suspension components. Fluid Specifications Brake Fluid: DOT 3 or DOT 4 Brake Fluid (for mechanical brake caliper if equipped, check manual for specific caliper type) Differential Oil: Hypoid Gear Lubricant SAE 90 (GL-5) - Capacity typically around 1.5 quarts. Verify exact fill level with dipstick or fill plug. Battery Electrolyte: Distilled Water ONLY (for flooded lead-acid batteries) Known Issues Common Complaints: Controller overheating under heavy load, battery degradation, wear on suspension bushings, intermittent electrical connections. Diagnostic Focus: Controller error codes, voltage readings across battery pack, regenerative braking performance. 📚 Vehicle History Brand Heritage Manufacturer Origin: Textron Specialized Vehicles (formerly E-Z-GO, a division of Textron Inc.) Founding Year: E-Z-GO founded in 1954 Model Evolution Introduction Of Rxv: The RXV platform was introduced prior to 2016, offering significant advancements in electric vehicle technology and user experience compared to older models. Production Manufacturing Location: Augusta, Georgia, USA 🏆 Awards & Recognition Recognitions Industry Accolades: E-Z-GO RXV models have consistently been recognized for their blend...
High-resolution, optimized for clarity of diagrams and schematics; Adobe PDF Reader recommended for best viewing
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Type:
AC or DC Electric Motor (Specific model variant dependent)
Performance
Peak Horsepower:
Typically ranges from 3.3 HP to 5.0 HP (continuous duty), with higher peak outputs for acceleration (Specific ratings may vary by controller/motor configuration)
Torque Delivery:
Instantaneous torque from electric motor, providing smooth acceleration
Fuel System
Energy Source:
Batteries (typically 6 x 8V or 4 x 12V deep cycle lead-acid, or optional Lithium-ion)
Charging System:
Onboard Charger (e.g., 20A, 25A) or DC-DC converter with external charging port
🔧 Transmission
Standard
Type:
Direct Drive to Rear Axle (No traditional gearbox)
Optional
Gear Ratios:
Integral to differential, specific ratios defined by axle assembly (e.g., 11.33:1 or similar)
Features
Drive System:
Rear-Wheel Drive
Control:
Forward/Reverse selector lever, electronic speed control via accelerator pedal and controller
📐 Dimensions
Exterior
Overall Length:
Approx. 94-97 inches (239-246 cm) (Varies slightly by configuration)
Overall Width:
Approx. 47-48 inches (119-122 cm)
Overall Height:
Approx. 70-72 inches (178-183 cm) (with roof)
Cargo
Cargo Bed Length:
N/A (Golf Car configuration), Shuttle 2+2 may have a small rear storage area/platform
Weights
Curb Weight:
Approx. 600-750 lbs (272-340 kg) (Varies significantly with battery type and accessories)
Seating Capacity:
2 (RXV Freedom), 4 (RXV Shuttle 2+2)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Golf cars are not subject to automotive crash testing standards)
Active Features
Braking System:
Mechanical Parking Brake, Electric Motor Braking (Regenerative)
Speed Governor:
Configurable via controller for maximum speed
Passive Features
Lighting:
Headlights, Taillights, Brake Lights, Turn Signals (Standard or optional depending on trim/configuration)
Seat Belts:
Optional or standard depending on regional regulations and model variant
💡 Technology Features
Infotainment
Features:
Basic dashboard with state-of-charge meter, speedometer (optional), hour meter. Some models may have USB charging ports or aftermarket entertainment systems.
Driver Assistance
Features:
Electronic speed control, automatic parking brake engagement (on some models), silent operation.
Connectivity
Features:
No integrated cellular or advanced connectivity features in standard configuration. May have options for GPS tracking for fleet management.
🔧 Maintenance
Service Intervals
Battery Watering:
Weekly or Bi-weekly for flooded lead-acid batteries, depending on usage and climate. Check manual for specific type.
Tire Pressure Check:
Monthly
General Inspection:
Annually or every 500 hours of operation (whichever comes first), covering electrical connections, brake function, suspension components.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 Brake Fluid (for mechanical brake caliper if equipped, check manual for specific caliper type)
Differential Oil:
Hypoid Gear Lubricant SAE 90 (GL-5) - Capacity typically around 1.5 quarts. Verify exact fill level with dipstick or fill plug.
Battery Electrolyte:
Distilled Water ONLY (for flooded lead-acid batteries)
Known Issues
Common Complaints:
Controller overheating under heavy load, battery degradation, wear on suspension bushings, intermittent electrical connections.
Diagnostic Focus:
Controller error codes, voltage readings across battery pack, regenerative braking performance.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Textron Specialized Vehicles (formerly E-Z-GO, a division of Textron Inc.)
Founding Year:
E-Z-GO founded in 1954
Model Evolution
Introduction Of Rxv:
The RXV platform was introduced prior to 2016, offering significant advancements in electric vehicle technology and user experience compared to older models.
Production
Manufacturing Location:
Augusta, Georgia, USA
🏆 Awards & Recognition
Recognitions
Industry Accolades:
E-Z-GO RXV models have consistently been recognized for their blend of performance, comfort, and technological innovation in the golf car and golf car industry.
Ratings
Reliability:
Generally considered reliable with proper maintenance, particularly the electric powertrain.
Certifications
Safety Compliance:
Compliant with relevant industry standards for golf cars and low-speed vehicles (LSVs) where applicable.
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