2016-2019 EZ-GO RXV GOLF CAR RXV Freedom RXV SHUTTLE 2+2 Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: EZ-GO Model: RXV Golf Car Sub Model 1: RXV Freedom Sub Model 2: RXV Shuttle 2+2 Production Years Covered: 2016, 2017, 2018, 2019 Codes Product Identifier: 2016-2019 EZ-GO RXV GOLF CAR RXV Freedom RXV SHUTTLE 2+2 Service Repair Manual ๐ Introduction Market Position Segment: Golf Cars, Personal Transportation Vehicles (PTVs), Specialty Utility Vehicles Target Audience: Golf Course Operators, Resort Management, Property Managers, Fleet Owners, Maintenance Technicians, DIY Enthusiasts Competitive Analysis Competitors: Club Car (DS, Precedent), Yamaha (Drive, G29), Star EV, Evolution Electric Vehicles Key Features Vehicle Features: The RXV platform is known for its independent front suspension and prioritizing rider comfort and handling. The Freedom variant typically offers enhanced aesthetics and features, while the Shuttle 2+2 expands utility with rear seating. ๐ Manual Details Coverage Areas Primary Coverage: Maintenance and Repair Procedures Page Count Estimated Pages: Comprehensive (exact page count not specified, but implies extensive detail) Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF ๐ Manual Coverage Systems Covered Powertrain: Engine (gasoline and electric variants as applicable), Drivetrain, Transmission/Transaxle Chassis: Suspension (front and rear), Steering System, Brakes (hydraulic, parking brake), Wheels and Tires Electrical: 12V Electrical System, Battery Maintenance and Charging, Lighting System, Ignition System (if applicable), Controller Diagnostics and Repair (for electric models), Wiring Diagrams, Accessory Circuits Body And Frame: Body Panels, Seat Assembly, Roof and Canopy, Doors (if applicable), Frame and Chassis Components Procedures Included Maintenance: Scheduled Maintenance, Lubrication Points, Fluid Checks and Replacements, Filter Replacements, Battery Care Repair: Component Removal and Installation, Engine Overhaul (if applicable), Brake System Repair, Steering System Repair, Electrical Component Repair and Replacement, Suspension Component Replacement Troubleshooting: Diagnostic Procedures for Common Issues, Fault Code Interpretation (for electric models), Symptom-Based Troubleshooting Guides Technical Depth Depth: Comprehensive, covering from basic preventative maintenance to in-depth component overhaul and electrical system diagnostics. ๐ Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable due to PDF format, facilitating quick access to information. Print Quality Image Rendering: Optimized for Adobe PDF Reader for accurate display of images and graphics. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) โ๏ธ Engine Specifications Primary Engine Engine Type Gas: Likely a proprietary gasoline engine, typically a 4-stroke single or twin-cylinder, air-cooled or liquid-cooled, with displacement around 250cc to 400cc (specifics depend on exact sub-model and powertrain option, e.g., a 13.5 hp or similar rated engine). Engine Type Electric: Electric motor, typically AC or DC, with power ratings varying but often in the 3-5 hp continuous range, coupled with advanced electronic controllers. Performance Top Speed: Governed, typically around 15-19 mph for standard models, but can be adjusted. Fuel System Fuel Delivery Gas: Carburetor or Electronic Fuel Injection (EFI) depending on specific model year and engine configuration. Fuel Type: Unleaded Gasoline (for gas models) Cooling System Cooling Gas: Air-cooled or liquid-cooled, depending on engine variant. ๐ง Transmission Standard Transmission Type: Continuously Variable Transmission (CVT) or DC Motor with Forward/Reverse Gearbox Optional Optional Transmissions: N/A (Typically a single powertrain system per variant) Features Drive System: Shaft Drive Gear Selection: Forward/Neutral/Reverse (F-N-R) selector ๐ Dimensions Exterior Overall Length: Approximately 94-110 inches (2388-2794 mm), varies by configuration (e.g., Shuttle 2+2 will be longer). Overall Width: Approximately 47-48 inches (1194-1219 mm). Overall Height: Approximately 70-72 inches (1778-1829 mm) with canopy. Weights Curb Weight: Electric models typically range from 500-650 lbs (227-295 kg), Gas models slightly less or similar depending on features. Seating Capacity: 2 passengers (RXV Golf Car, RXV Freedom), 4 passengers (RXV Shuttle 2+2) Cargo Cargo Bed Dimensions: N/A for standard Golf Car/Freedom. Shuttle 2+2 may have a small rear cargo area. ๐ก๏ธ Safety Features Ratings Safety Standards: Designed to meet golf industry safety standards. Specific crash test ratings are generally not applicable or provided for this vehicle class. Active Features Braking System: Self-adjusting, hydraulically activated rear drum brakes. Parking brake. Throttle Control: Electronic throttle control (for electric) or mechanical linkage (for gas) with safety interlocks. Passive Features Seat Belts: Standard or optional, depending on configuration and local regulations. Roll Over Protection: Canopy roof provides some protection; some models may offer optional ROPS (Roll Over Protection System). ๐ก Technology Features Infotainment Features: Typically basic, focusing on operational status indicators (battery level, speed, direction). Optional upgrades may include AM/FM radio, USB ports, or Bluetooth connectivity for some Freedom/Shuttle models. Driver Assistance Braking Tech Electric: IntelliBrakeโข (on some electric models) for regenerative braking and hill-holding functionality. Controller Tech: Advanced AC or DC motor controllers with sophisticated management and diagnostic capabilities on electric models. Connectivity Diagnostics Port: On-board diagnostics port (typically for electric models) for connecting diagnostic tools. ๐ง Maintenance Service Intervals Oil Change Gas: Refer to manual for specific mileage or hours; typically every 100-200 operating hours or annually for gasoline engines. Specific oil type and viscosity will be detailed. Battery Check: Regular checks of...
Club Car (DS, Precedent), Yamaha (Drive, G29), Star EV, Evolution Electric Vehicles
Key Features
Vehicle Features:
The RXV platform is known for its independent front suspension and prioritizing rider comfort and handling. The Freedom variant typically offers enhanced aesthetics and features, while the Shuttle 2+2 expands utility with rear seating.
๐ Manual Details
Coverage Areas
Primary Coverage:
Maintenance and Repair Procedures
Page Count
Estimated Pages:
Comprehensive (exact page count not specified, but implies extensive detail)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
๐ Manual Coverage
Systems Covered
Powertrain:
Engine (gasoline and electric variants as applicable), Drivetrain, Transmission/Transaxle
Chassis:
Suspension (front and rear), Steering System, Brakes (hydraulic, parking brake), Wheels and Tires
Electrical:
12V Electrical System, Battery Maintenance and Charging, Lighting System, Ignition System (if applicable), Controller Diagnostics and Repair (for electric models), Wiring Diagrams, Accessory Circuits
Body And Frame:
Body Panels, Seat Assembly, Roof and Canopy, Doors (if applicable), Frame and Chassis Components
Procedures Included
Maintenance:
Scheduled Maintenance, Lubrication Points, Fluid Checks and Replacements, Filter Replacements, Battery Care
Repair:
Component Removal and Installation, Engine Overhaul (if applicable), Brake System Repair, Steering System Repair, Electrical Component Repair and Replacement, Suspension Component Replacement
Troubleshooting:
Diagnostic Procedures for Common Issues, Fault Code Interpretation (for electric models), Symptom-Based Troubleshooting Guides
Technical Depth
Depth:
Comprehensive, covering from basic preventative maintenance to in-depth component overhaul and electrical system diagnostics.
๐ Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable due to PDF format, facilitating quick access to information.
Print Quality
Image Rendering:
Optimized for Adobe PDF Reader for accurate display of images and graphics.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
โ๏ธ Engine Specifications
Primary Engine
Engine Type Gas:
Likely a proprietary gasoline engine, typically a 4-stroke single or twin-cylinder, air-cooled or liquid-cooled, with displacement around 250cc to 400cc (specifics depend on exact sub-model and powertrain option, e.g., a 13.5 hp or similar rated engine).
Engine Type Electric:
Electric motor, typically AC or DC, with power ratings varying but often in the 3-5 hp continuous range, coupled with advanced electronic controllers.
Performance
Top Speed:
Governed, typically around 15-19 mph for standard models, but can be adjusted.
Fuel System
Fuel Delivery Gas:
Carburetor or Electronic Fuel Injection (EFI) depending on specific model year and engine configuration.
Fuel Type:
Unleaded Gasoline (for gas models)
Cooling System
Cooling Gas:
Air-cooled or liquid-cooled, depending on engine variant.
๐ง Transmission
Standard
Transmission Type:
Continuously Variable Transmission (CVT) or DC Motor with Forward/Reverse Gearbox
Optional
Optional Transmissions:
N/A (Typically a single powertrain system per variant)
Features
Drive System:
Shaft Drive
Gear Selection:
Forward/Neutral/Reverse (F-N-R) selector
๐ Dimensions
Exterior
Overall Length:
Approximately 94-110 inches (2388-2794 mm), varies by configuration (e.g., Shuttle 2+2 will be longer).
Overall Width:
Approximately 47-48 inches (1194-1219 mm).
Overall Height:
Approximately 70-72 inches (1778-1829 mm) with canopy.
Weights
Curb Weight:
Electric models typically range from 500-650 lbs (227-295 kg), Gas models slightly less or similar depending on features.
Electronic throttle control (for electric) or mechanical linkage (for gas) with safety interlocks.
Passive Features
Seat Belts:
Standard or optional, depending on configuration and local regulations.
Roll Over Protection:
Canopy roof provides some protection; some models may offer optional ROPS (Roll Over Protection System).
๐ก Technology Features
Infotainment
Features:
Typically basic, focusing on operational status indicators (battery level, speed, direction). Optional upgrades may include AM/FM radio, USB ports, or Bluetooth connectivity for some Freedom/Shuttle models.
Driver Assistance
Braking Tech Electric:
IntelliBrakeโข (on some electric models) for regenerative braking and hill-holding functionality.
Controller Tech:
Advanced AC or DC motor controllers with sophisticated management and diagnostic capabilities on electric models.
Connectivity
Diagnostics Port:
On-board diagnostics port (typically for electric models) for connecting diagnostic tools.
๐ง Maintenance
Service Intervals
Oil Change Gas:
Refer to manual for specific mileage or hours; typically every 100-200 operating hours or annually for gasoline engines. Specific oil type and viscosity will be detailed.
Battery Check:
Regular checks of water levels (if applicable, for flooded lead-acid batteries) and terminal connections. Electric models require specific battery maintenance protocols outlined in the manual.
Tire Pressure:
Recommended pressure typically 15-25 PSI, check tire sidewall. Regular inspection for wear and damage.
Fluid Specifications
Engine Oil Gas:
Likely SAE 10W-30 or SAE 30 viscosity grade, specific API service classification will be detailed in the manual.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid (specifics to be confirmed in manual).
Gearbox Oil:
Specific gear oil viscosity (e.g., 80W-90) for transaxle, quantity specified in manual.
Known Issues
Common Wear Items:
Battery degradation (especially on electric models), brake wear, suspension bushings, tires, and seat upholstery.
Electric Specific Issues:
Controller issues, charger problems, battery balancing issues (if applicable), and electromagnetic interference (EMI) susceptibility can be potential concerns.
Gas Specific Issues:
Carburetor tuning, exhaust system issues, and starter/alternator problems.
๐ Vehicle History
Brand Heritage
Manufacturer:
Textron Specialized Vehicles (parent company of EZ-GO)
Brand Legacy:
EZ-GO has a long history in golf car manufacturing, dating back to 1954, and is a recognized leader in the industry.
Model Evolution
Rxv Introduction:
The RXV platform represented a significant advancement for EZ-GO, introducing features like the IntelliBrakeโข regenerative braking system (on electric models) and enhanced ride comfort.
Generational Changes 16-19:
The 2016-2019 period saw refinements in battery technology (especially for electric models), controller upgrades, potential cosmetic updates, and feature enhancements across the RXV, Freedom, and Shuttle variants.
Production
Manufacturing Location:
Augusta, Georgia, USA
๐ Awards & Recognition
Recognitions
Industry Standing:
EZ-GO is a recipient of numerous industry awards and certifications for quality and innovation in the golf and utility vehicle market. Specific awards for the 2016-2019 RXV models are not explicitly listed but the platform is generally well-regarded.
Ratings
Reliability:
Generally considered reliable, with maintenance adherence being key. Customer satisfaction and reviews often highlight the comfortable ride and durable construction.
Certifications
Street Legality:
Some configurations, particularly Shuttle models, may be optioned or modified to meet low-speed vehicle (LSV) or Neighborhood Electric Vehicle (NEV) regulations in specific jurisdictions, but this is not standard for all RXV models.
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