Basic Information Identification Make: Fiat Product Type: Workshop Manual Product Name: Workshop Manual Fiat Tractors Repair 160-90 T Codes Vehicle Model Series: 90 Series Tractors Introduction Market Position Product Category: Heavy-duty agricultural machinery repair documentation Competitive Analysis Manual Utility: Essential resource for maintaining and repairing Fiat 90 Series tractors, offering a significant advantage over generic repair guides. Key Features Repair Guidance: Demonstrates a very good way how various repairs are performed, implying clarity and practicality. Target Audience: Farm owners, mechanics, agricultural service centers, and tractor enthusiasts. Manual Details Coverage Areas Covered Models: Fiat 115-90, 130-90, 140-90, 160-90, 180-90 Page Count Page Count: 507 Manual Type Manual Type: Workshop/Repair Manual Language Language: English Format File Format: PDF Manual Coverage Systems Covered Engine Systems: Engine overhaul, cooling system, lubrication system, fuel system, intake and exhaust systems, turbocharger. Powertrain Systems: Clutch, transmission (gearbox, PTO, differential lock), rear axle, front axle (4WD system). Hydraulic Systems: Hydraulic pump, control valves, lifting unit, hydraulic cylinder repairs, auxiliary hydraulic outlets. Electrical Systems: Starter motor, alternator, battery, lighting system, instrumentation, wiring diagrams, safety switches. Braking Systems: Brake pedal, master cylinder, brake calipers/drums, brake lines, parking brake. Steering Systems: Steering column, steering box, hydraulic power steering components. Operator Station: Cab mounting, controls, seating, heating/ventilation systems (if applicable). Chassis And Body: Frame, fenders, drawbar, hitch components, PTO shaft maintenance. Procedures Included Maintenance Procedures: Lubrication charts, filter changes, fluid level checks, belt adjustments, general servicing. Troubleshooting Guides: Diagnostic procedures for common issues across all major systems. Repair Procedures: Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly. Overhaul Procedures: Detailed instructions for complete engine, transmission, and hydraulic system overhauls. Calibration And Adjustment: Setting clearances, adjusting controls, calibration of hydraulic systems. Technical Depth Depth Of Information: Comprehensive, covering routine maintenance to complete engine and transmission rebuilds. Detail Level: Detailed disassembly and reassembly instructions with specifications and torque values. Diagnostic Focus: Emphasis on diagnosing and rectifying operational faults and performance issues. Manual Specifications File Format File Format Details: PDF (Portable Document Format) Print Quality Print Quality: Fully Printable Zoom Capability: YES (Zoom IN/OUT enabled) Binding Type Binding Type: Digital (PDF) Paper Type Paper Type: N/A (Digital) Software Requirements Required Software: Adobe PDF Reader, WinZIP (for unzipping if compressed) Compatibility Operating Systems: All Versions of Windows & Mac Delivery Method Delivery: Instant Download Engine Specifications Primary Engine Engine Family: Fiat 8000 Series (likely based on Fiat's robust tractor engine designs) Engine Configuration: Typically inline 6-cylinder, naturally aspirated or turbocharged diesel engines for this series. Performance Horsepower Range: Varies by model: 115-90 (approx. 115 HP), 130-90 (approx. 130 HP), 140-90 (approx. 140 HP), 160-90 (approx. 160 HP), 180-90 (approx. 180 HP). Torque Characteristics: Designed for high torque output at low RPMs for heavy draft work. Fuel System Fuel Type: Diesel Injection System: Typically rotary or inline injection pumps (e.g., Bosch VE or P7100). Engine Components Cooling Method: Water-cooled Lubrication System: Pressurized wet sump system Transmission Standard Transmission Type: Mechanical Synchromesh transmission with synchronized reverser and range splitter (e.g., 24 forward, 12 reverse gears). Optional Optional Transmission: Some models may have offered creeper gear options or power shift units for certain functions. Features Power Take Off Pto: Multi-speed PTO (e.g., 540/1000 RPM) with ground speed PTO capabilities. Differential Lock: Electro-hydraulic engagement of front and rear differential locks for enhanced traction. Dimensions Exterior Overall Length: Varies by model, generally around 4.5 - 5.5 meters. Wheelbase: Typically around 2.5 - 2.8 meters for 2WD and 4WD variants. Weights Operating Weight: Ranges from approximately 5,500 kg to 7,500 kg, depending on model and configuration (2WD/4WD, cab). Safety Features Ratings Rollover Protection: ROPS (Roll Over Protective Structure) is standard on most models, often integrated into the cab. Active Features Braking Safety: Hydraulic brake systems, parking brake. Passive Features Operator Safety: Cab with safety glass, seat belts, safety levers for hydraulic functions. Technology Features Infotainment Infotainment System: Basic analog instrumentation (tachometer, temperature gauge, fuel gauge, oil pressure light). No integrated infotainment systems as per modern standards. Driver Assistance Driver Assistance Features: Mechanical PTO engagement, hydraulic draft and position control for implement lifting. Connectivity Connectivity Options: N/A (No electronic connectivity features typical of modern vehicles) Maintenance Service Intervals Engine Oil Change: Typically every 250-500 operating hours, depending on operating conditions (specific interval detailed in manual). Fuel Filter Replacement: Recommended at specified intervals, often aligned with oil changes or as needed based on fuel quality. Hydraulic Fluid Filter Change: Typically every 1000-1500 operating hours, or as per manual recommendations. Fluid Specifications Engine Oil Specification: API CG-4 or similar heavy-duty diesel engine oil, viscosity typically SAE 15W-40 (refer to manual for exact specification). Hydraulic Transmission Fluid: UTTO (Universal Tractor Transmission Oil) or equivalent meeting Fiat specifications (e.g., NH 410B, T130D). Coolant Specification: Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water, meeting specific Fiat standards. Transmission Oil Specification: Same as hydraulic fluid...
Designed for high torque output at low RPMs for heavy draft work.
Fuel System
Fuel Type:
Diesel
Injection System:
Typically rotary or inline injection pumps (e.g., Bosch VE or P7100).
Engine Components
Cooling Method:
Water-cooled
Lubrication System:
Pressurized wet sump system
Transmission
Standard
Transmission Type:
Mechanical Synchromesh transmission with synchronized reverser and range splitter (e.g., 24 forward, 12 reverse gears).
Optional
Optional Transmission:
Some models may have offered creeper gear options or power shift units for certain functions.
Features
Power Take Off Pto:
Multi-speed PTO (e.g., 540/1000 RPM) with ground speed PTO capabilities.
Differential Lock:
Electro-hydraulic engagement of front and rear differential locks for enhanced traction.
Dimensions
Exterior
Overall Length:
Varies by model, generally around 4.5 - 5.5 meters.
Wheelbase:
Typically around 2.5 - 2.8 meters for 2WD and 4WD variants.
Weights
Operating Weight:
Ranges from approximately 5,500 kg to 7,500 kg, depending on model and configuration (2WD/4WD, cab).
Safety Features
Ratings
Rollover Protection:
ROPS (Roll Over Protective Structure) is standard on most models, often integrated into the cab.
Active Features
Braking Safety:
Hydraulic brake systems, parking brake.
Passive Features
Operator Safety:
Cab with safety glass, seat belts, safety levers for hydraulic functions.
Technology Features
Infotainment
Infotainment System:
Basic analog instrumentation (tachometer, temperature gauge, fuel gauge, oil pressure light). No integrated infotainment systems as per modern standards.
Driver Assistance
Driver Assistance Features:
Mechanical PTO engagement, hydraulic draft and position control for implement lifting.
Connectivity
Connectivity Options:
N/A (No electronic connectivity features typical of modern vehicles)
Maintenance
Service Intervals
Engine Oil Change:
Typically every 250-500 operating hours, depending on operating conditions (specific interval detailed in manual).
Fuel Filter Replacement:
Recommended at specified intervals, often aligned with oil changes or as needed based on fuel quality.
Hydraulic Fluid Filter Change:
Typically every 1000-1500 operating hours, or as per manual recommendations.
Fluid Specifications
Engine Oil Specification:
API CG-4 or similar heavy-duty diesel engine oil, viscosity typically SAE 15W-40 (refer to manual for exact specification).
Hydraulic Transmission Fluid:
UTTO (Universal Tractor Transmission Oil) or equivalent meeting Fiat specifications (e.g., NH 410B, T130D).
Coolant Specification:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water, meeting specific Fiat standards.
Transmission Oil Specification:
Same as hydraulic fluid (UTTO) for common wet brake and transmission systems.
Known Issues
Common Wear Points:
Clutch wear, PTO engagement issues, hydraulic pump wear, and front axle pivot wear are common on high-hour units.
Electrical Gremlins:
Wiring harness degradation or connector corrosion can sometimes lead to intermittent electrical issues.
Preventative Measures
Preventative Maintenance:
Adherence to scheduled maintenance, regular inspection of hoses and belts, and using correct fluids are key to longevity.
Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Model Evolution
Series Introduction:
The 90 Series tractors (including the 90-90 to 180-90 range) were introduced in the 1980s, representing a significant advancement in Fiat's tractor technology.
Predecessor Models:
Evolved from earlier Fiat agricultural tractor lines, incorporating more modern features and heavier-duty components.
Production
Production Period:
Production likely spanned from the mid-1980s into the 1990s, before being succeeded by newer FiatAgri and later New Holland models.
Awards & Recognition
Recognitions
Industry Recognition:
Fiat tractors from this era were generally well-regarded for their robustness, power, and reliability in demanding agricultural environments.
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