🏷️ Basic Information Identification Make: Fiat Model: Scudo Year: 2004 Engine: 1.9 D Codes Engine Code: Likely XUD9A or similar PSA derivative (specific code not provided, but typical for this era and engine) 👋 Introduction Market Position Vehicle Segment: Light Commercial Vehicle (LCV) / Panel Van / MPV. Target Audience: Businesses and individuals requiring versatile and practical transport, often used for commercial purposes but also popular as family vehicles. Competitive Analysis Competitors: Peugeot Expert, Citroën Jumpy, Renault Trafic, Ford Transit, Opel Vivaro (many shared platforms and components with PSA group vehicles). Key Features Utility: Designed for practicality, cargo capacity, and durability. Engine Choice: The 1.9 D engine offers a balance of fuel economy and reliability for everyday use, often chosen for its robust nature over higher-powered variants. Manual Benefit: Provides essential information for maintaining and repairing the vehicle, saving costs and extending its lifespan. 📋 Manual Details Coverage Areas Primary Coverage: Fiat Scudo 1.9 D (2004 Model Year) Engine Variants Covered: Exclusively covers the 1.9 D diesel engine. Trim Levels Covered: All trim levels and body styles for the 2004 Fiat Scudo 1.9 D. Transmission Types Covered: All transmission types offered for the 2004 Fiat Scudo 1.9 D (likely manual transmission only). Page Count Estimated Page Count: Typically between 500-800 pages for comprehensive service manuals of this type. Exact count not provided. Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF Completeness Completeness Statement: Stated as complete and intact, covering all details based on complete disassembly, with no missing or corrupt parts. 📖 Manual Coverage Systems Covered Engine: Complete engine mechanicals, including disassembly, assembly, troubleshooting, and specifications. Fuel System: Fuel injection system (likely indirect injection with mechanical pump), fuel pump, injectors, filters, throttle body. Cooling System: Radiator, water pump, thermostat, cooling fan, coolant specifications, troubleshooting. Lubrication System: Oil pump, oil filter, oil passages, oil specifications, troubleshooting. Chassis: Suspension (front and rear), steering system, braking system (front/rear disc/drum details), wheel alignment. Electrical System: Battery, alternator, starter motor, lighting, ignition system, fuses, relays, basic circuit diagnostics. Emission Control: Emission control systems relevant to the 1.9 D engine, potentially including EGR and catalytic converter information. Body And Interior: Likely includes procedures for body panel removal/installation, interior trim, doors, and glass, though may not be as in-depth as mechanicals. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, spark plug (glow plug) replacement, belt replacement. Troubleshooting: Systematic diagnostic procedures for common faults and malfunctions across all covered systems. Repair: Step-by-step repair procedures for major components and systems, including detailed disassembly and reassembly instructions. Diagnostics: Diagnostic charts, symptom analysis, and testing procedures for electrical and mechanical components. Wiring Diagrams: Comprehensive wiring diagrams for all electrical circuits, facilitating troubleshooting and repair. Technical Depth Depth: Comprehensive, covering everything from routine maintenance to complete engine and component overhauls. Suitable for both DIY and professional mechanics. 📊 Manual Specifications File Format Quality: High-quality PDF, with clear text and diagrams. Assumed to be a scanned document of the original factory manual. Print Quality Printable: Printable without restriction. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, naturally aspirated diesel Displacement: 1.9 Liters (1905 cc) Bore X Stroke: Not specified, but typically around 83.0 mm x 88.0 mm for XUD9 variants. Compression Ratio: Typically around 22.5:1 for XUD9 variants. Performance Horsepower: Approximately 68-70 PS (67-69 bhp; 50-51 kW) at around 4600 rpm. Torque: Approximately 120-125 Nm (89-92 lb-ft) at around 2000-2500 rpm. Fuel System Injection Type: Indirect injection, typically with a Lucas or Bosch mechanical injection pump. Fuel Type: Diesel Engine Features Cylinder Head: Overhead camshaft (OHC) Cooling Method: Water-cooled Emissions Standard: Likely Euro 3 or equivalent for its time. 🔧 Transmission Standard Transmission Type: Manual transmission Number Of Gears: Likely 5-speed manual. Optional Optional Transmission: Automatic transmission was generally not offered with the 1.9 D engine in this generation of Scudo. Features Clutch Type: Single dry plate, hydraulically operated. Fluid Requirements Gearbox Oil Specification: Likely a GL-4 rated gear oil, typically 75W-80 or 75W-90 viscosity. Specific Fiat part number or equivalent should be consulted in the manual. 📐 Dimensions Exterior Length: Varies by body style, typically around 4.4m to 4.7m. Width: Approx. 1.8m (excluding mirrors). Height: Approx. 1.9m. Cargo Load Volume: Varies significantly by configuration, typically from 4.0 to 5.0 cubic meters. Weights Gross Vehicle Weight: Typically in the range of 2100 kg to 2300 kg. Payload Capacity: Approximately 600 kg to 800 kg depending on configuration. 🛡️ Safety Features Ratings Euro Ncap Rating: Not readily available for this specific model and year, but earlier generations generally received average ratings for their class. Active Features ABS: Optional on many models, but likely available on higher trims or as an option package. Passive Features Airbags: Driver airbag as standard, passenger...
Systematic diagnostic procedures for common faults and malfunctions across all covered systems.
Repair:
Step-by-step repair procedures for major components and systems, including detailed disassembly and reassembly instructions.
Diagnostics:
Diagnostic charts, symptom analysis, and testing procedures for electrical and mechanical components.
Wiring Diagrams:
Comprehensive wiring diagrams for all electrical circuits, facilitating troubleshooting and repair.
Technical Depth
Depth:
Comprehensive, covering everything from routine maintenance to complete engine and component overhauls. Suitable for both DIY and professional mechanics.
📊 Manual Specifications
File Format
Quality:
High-quality PDF, with clear text and diagrams. Assumed to be a scanned document of the original factory manual.
Print Quality
Printable:
Printable without restriction.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, naturally aspirated diesel
Displacement:
1.9 Liters (1905 cc)
Bore X Stroke:
Not specified, but typically around 83.0 mm x 88.0 mm for XUD9 variants.
Compression Ratio:
Typically around 22.5:1 for XUD9 variants.
Performance
Horsepower:
Approximately 68-70 PS (67-69 bhp; 50-51 kW) at around 4600 rpm.
Torque:
Approximately 120-125 Nm (89-92 lb-ft) at around 2000-2500 rpm.
Fuel System
Injection Type:
Indirect injection, typically with a Lucas or Bosch mechanical injection pump.
Fuel Type:
Diesel
Engine Features
Cylinder Head:
Overhead camshaft (OHC)
Cooling Method:
Water-cooled
Emissions Standard:
Likely Euro 3 or equivalent for its time.
🔧 Transmission
Standard
Transmission Type:
Manual transmission
Number Of Gears:
Likely 5-speed manual.
Optional
Optional Transmission:
Automatic transmission was generally not offered with the 1.9 D engine in this generation of Scudo.
Features
Clutch Type:
Single dry plate, hydraulically operated.
Fluid Requirements
Gearbox Oil Specification:
Likely a GL-4 rated gear oil, typically 75W-80 or 75W-90 viscosity. Specific Fiat part number or equivalent should be consulted in the manual.
📐 Dimensions
Exterior
Length:
Varies by body style, typically around 4.4m to 4.7m.
Width:
Approx. 1.8m (excluding mirrors).
Height:
Approx. 1.9m.
Cargo
Load Volume:
Varies significantly by configuration, typically from 4.0 to 5.0 cubic meters.
Weights
Gross Vehicle Weight:
Typically in the range of 2100 kg to 2300 kg.
Payload Capacity:
Approximately 600 kg to 800 kg depending on configuration.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Not readily available for this specific model and year, but earlier generations generally received average ratings for their class.
Active Features
ABS:
Optional on many models, but likely available on higher trims or as an option package.
Passive Features
Airbags:
Driver airbag as standard, passenger airbag often optional.
Seatbelts:
Three-point seatbelts with pre-tensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Basic factory-fitted radio/cassette player or CD player, often with optional steering wheel controls. Aftermarket upgrades are common.
Driver Assistance
Cruise Control:
Rarely fitted as standard on the 1.9 D model, may have been an optional extra.
Connectivity
Bluetooth:
Not available on factory systems of this era; aftermarket solutions required.
Comfort Features
Air Conditioning:
Optional feature, availability varied by trim level and market.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 - 15,000 km or 12 months, whichever comes first. Consult manual for precise interval and severe service conditions.
Air Filter Replacement:
Recommended every 20,000 - 30,000 km or annually.
Fuel Filter Replacement:
Recommended every 40,000 - 60,000 km. Crucial for the longevity of the injection system.
Timing Belt Replacement:
Critical: Typically 80,000 - 120,000 km or 5-7 years, depending on specific engine variant and usage. Failure can cause catastrophic engine damage. Consult manual for exact interval and procedure.
Fluid Specifications
Engine Oil Specification:
Likely ACEA B3/B4 or API CG-4/CF rated diesel engine oil, viscosity 5W-40 or 10W-40. Refer to manual for exact grade and Fiat approval (e.g., Fiat 9.55535-G2).
Coolant Specification:
Ethylene glycol based antifreeze, meeting Fiat specification (e.g., Fiat 9.55523). Typically a 50/50 mix with distilled water.
Brake Fluid Specification:
DOT 4
Known Issues
Common Faults:
Glow plug issues, fuel injection pump wear, suspension component wear (especially ball joints and bushings), exhaust system corrosion, electrical connector issues due to age/vibration.
Timing Belt Failure:
A known critical failure point if not replaced at recommended intervals. The XUD engine is an interference engine.
Engine Starting:
Can be sluggish in cold weather if glow plugs are weak or the battery is low.
📚 Vehicle History
Brand Heritage
Fiat Lcvs:
Fiat has a long history of producing light commercial vehicles, dating back to the Fiat 600 Multipla and later the Fiat Fiorino and Ducato.
Model Evolution
Scudo Generation:
This 2004 model represents the first generation of the Fiat Scudo, which was a collaborative project with PSA Peugeot Citroën, sharing platforms and powertrains with the Peugeot Expert and Citroën Jumpy.
Production
Manufacturing Location:
Likely produced in Sevel Sud plant in Italy, a joint venture between Fiat and PSA Group.
Production Years:
First generation produced from 1996 to 2007.
🏆 Awards & Recognition
Recognitions
Model Awards:
While the specific 1.9 D model may not have individual awards, the Fiat Scudo platform as a whole was recognized for its utility and practicality in the LCV market.
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