Basic Information Identification Make: Fiat Model: Stilo Generation: 1st Generation Codes Chassis Code: 192 Introduction Market Position Positioning: Compact family hatchback with a focus on comfort, practicality, and unique styling Competitive Analysis Competitors: Ford Focus, Volkswagen Golf, Opel/Vauxhall Astra, Peugeot 307, Renault Megane Key Features Design: Distinctive 'space-ship' like dashboard design, flexible 'My Car' customization options, advanced electronics for its time Practicality: Spacious interior, versatile seating arrangements (depending on trim), good cargo capacity for its class Technology Integration: Early adoption of electronic systems, including sophisticated climate control and driver information systems Manual Details Coverage Areas Applicable Years: 2001, 2002, 2003, 2004, 2005, 2006, 2007 Page Count Total Pages: Over 2000 Manual Type Type: Workshop Service Manual Language Language: English Format Delivery Method: Instant Download File Accessibility: Viewable on Windows, Mac, and Linux OS Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, repair, and maintenance Transmission: Manual and automatic transmission service, repair, and adjustment Brakes: Hydraulic system, ABS, EBD, brake pad/rotor replacement, bleeding procedures Suspension: Front and rear suspension components, shock absorbers, springs, bushings, wheel alignment Steering: Power steering system, steering column, tie rods, alignment specifications Electrical: Wiring diagrams, component testing, diagnosis of lighting, ignition, charging, and accessory systems Bodywork: Panel removal/installation, door mechanisms, glass replacement, body repair techniques HVAC: Air conditioning, heating, ventilation system diagnosis and repair Fuel System: Fuel pump, injectors, fuel lines, evaporative emission control system Cooling System: Radiator, thermostat, water pump, coolant specifications, bleeding Exhaust System: Muffler, catalytic converter, exhaust manifold repair and replacement Safety Systems: Airbag system diagnosis and repair, seatbelt mechanisms Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Troubleshooting: Diagnostic procedures for common and complex faults Repair: Step-by-step repair instructions for all major vehicle components Disassembly Assembly: Detailed guides for removing and reinstalling parts and systems Adjustment: Calibration and adjustment procedures for various systems Installation: Procedures for installing new or replacement components Technical Depth Depth: Comprehensive bumper-to-bumper coverage for DIY and professional mechanics Visuals: Detailed illustrations, exploded diagrams, drawings, and photos Special Tools: Reference to specific service tool numbers and their usage Specifications: Precise service data, factory specifications, allowable limits, and tightening torques Manual Specifications File Format Format Type: Digital (PDF or similar) Print Quality Printability: Fully printable Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Engine Specifications Primary Engine Engine Options Overview: A range of petrol and diesel engines were offered across the Stilo's lifecycle, including naturally aspirated and turbocharged variants. Performance Typical Petrol Engines: 1.2L Fire, 1.4L Fire, 1.6L 16V Fire, 1.8L 16V Torque, 2.4L 20V Multijet (Abarth) Typical Diesel Engines: 1.9L JTD (Common Rail Direct Injection) in various power outputs (e.g., 80, 115, 120, 130, 150 PS) Fuel System Fuel Delivery Petrol: Electronic Multi-Point Fuel Injection (MPI) Fuel Delivery Diesel: Common Rail Direct Injection (JTD) Technical Details Engine Management: ECU controlled with diagnostic capabilities (OBD-II compliant) Transmission Standard Standard Transmission: 5-speed Manual Transmission (e.g., C510, C530) Optional Optional Transmission: Robotized Manual Transmission (Selespeed - early models), 6-speed Manual, Automatic Transmission (select models/engines) Features Clutch Type: Single dry plate, hydraulically operated Transmission Fluid Spec: Refer to manual for specific fluid type (e.g., Tutela Transmission/Gear Oil) Dimensions Exterior Body Styles: 3-door hatchback (Stilo 3p), 5-door hatchback (Stilo 5p), Estate/Station Wagon (Stilo Multi Wagon) Length 5 Door: Approx. 4253 mm Width 5 Door: Approx. 1756 mm Height 5 Door: Approx. 1570 mm Weights Curb Weight Range: Approx. 1250 - 1450 kg (depending on engine and body style) Wheelbase: Approx. 2600 mm Safety Features Ratings Euro Ncap Rating: 4 Stars (for the 5-door model tested) Active Features ABS: Standard on most models, often with EBD (Electronic Brakeforce Distribution) Esp: Optional on many variants, sometimes standard on higher trims or later models Passive Features Airbags: Front airbags, side airbags, curtain airbags (depending on trim level) Seatbelts: Pretensioner seatbelts with load limiters Technology Features Infotainment Infotainment System: Optional 'Connect Nav+' system with CD player, navigation, and possibly Bluetooth (depending on trim/market) Instrument Cluster: Digitally oriented dashboard with a central information display, potentially featuring customizable layouts ('My Car') Driver Assistance Cruise Control: Available on higher trim levels Parking Sensors: Optional rear parking sensors Connectivity Bluetooth: Optional, depending on model year and trim Maintenance Service Intervals Oil Change Interval: Typically every 20,000 km or 1 year, whichever comes first (check manual for specific engine variant) Timing Belt Replacement: Crucial for many petrol engines; typically around 100,000 - 120,000 km or 5 years (consult manual for specific engine) Fluid Specifications Engine Oil Spec: Refer to manual for specific API/ACEA rating and viscosity grade (e.g., SAE 5W-40, 10W-40, etc., meeting Fiat specifications like 9.55535-G1/G2/S2/T2) Coolant Spec: Paraflu UP or equivalent (ethylene glycol based, long-life coolant, typically purple or blue color) Brake Fluid Spec: DOT 3 or DOT 4 (refer to manual for precise specification) Power Steering Fluid: Tutela PSF or equivalent (often a...