Fiat Tempra 1988-1996 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Fiat Model: Tempra Years Covered: 1988-1996 Codes Platform: Type One (Fiat Tipo platform) 👋 Introduction Market Position Target Audience: Fiat Tempra owners with basic to advanced mechanical skills, independent auto service professionals. Value Proposition: Provides dealership-level repair and maintenance information, enabling cost savings on repairs and empowering informed discussions with technicians. Competitive Analysis Uniqueness: Vehicle-specific, not generic information, offering exact procedures used by authorized dealer technicians. Key Features Content Features: Step-by-step instructions, diagrams, illustrations, wiring schematics, specifications. Ease Of Use: Clear and concise text combined with visual aids for easy understanding. 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: PDF Page Count: Extensive (Specific number not provided, but implied to be comprehensive for all listed topics) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, timing belt replacement, piston/ring inspection, cylinder head service, lubrication system, cooling system. Engine Electrical: Ignition system, starting system, charging system, fuel injection system (EFI), sensors and actuators, ECU diagnostics. Emission Control: Catalytic converter operation, EVAP system, EGR system, emission control sensors. Fuel System: Fuel pump, fuel injectors, fuel pressure regulator, fuel filter replacement, fuel tank service. Clutch System: Clutch disc replacement, pressure plate service, release bearing inspection, clutch hydraulic system. Manual Transaxle: Gearbox disassembly, inspection, repair, differential service, gear oil change. Automatic Transaxle: Transmission fluid change, filter replacement, torque converter service, electronic control unit (ECU) diagnostics. Driveshaft Axle: CV joint inspection and replacement, driveshaft balancing, axle seal replacement. Suspension System: Front and rear suspension component replacement (struts, shocks, control arms, bushings), alignment specifications. Steering System: Power steering pump service, steering rack repair, tie rod end replacement, steering column adjustments. Restraint System: Seat belt inspection and replacement, airbag system (diagnostic procedures and precautions). Brake System: Brake pad and rotor replacement, caliper service, brake fluid flush and bleed, ABS system diagnostics. Body Interior Exterior: Door panel removal, seat removal, interior trim repair, body panel alignment, rust repair guidance, weatherstripping replacement. Body Electrical: Lighting systems, power windows, central locking, dashboard illumination, wiring harness troubleshooting. HVAC: A/C system recharge, heater core replacement, blower motor service, climate control panel diagnostics. Procedures Included Diagnostic Procedures: Troubleshooting guides for common symptoms, error code interpretation, component testing. Repair Procedures: Step-by-step instructions for all major component repairs and replacements. Maintenance Procedures: Scheduled maintenance tasks, fluid changes, filter replacements, belt adjustments. Wiring Schematics: Complete electrical wiring diagrams for all vehicle systems. Technical Depth Depth Of Coverage: Comprehensive, suitable for professional mechanics and advanced DIYers. Data Type: Vehicle-specific technical specifications, torque values, clearances, diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Readability: Viewable on PC, Mac, phones, and ebook readers. Print Quality Printability: All pages are printable. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format - Printable pages allow for user preference) ⚙️ Engine Specifications Primary Engine Engine Family: Fiat Tipo 2 platform engines (e.g., Lampredi-designed 8-valve and 16-valve variants, FIRE engines). Performance Common Engine Options: 1.4L, 1.6L, 1.8L, 2.0L petrol; 1.9L diesel and turbodiesel. Fuel System Injection Type: Electronic Fuel Injection (EFI) for most petrol variants, indirect injection for diesel. Ignition System: Distributorless Ignition System (DIS) or distributor-based systems depending on year and engine. 🔧 Transmission Standard Manual Transmission: 5-speed manual transaxle common across most variants. Optional Automatic Transmission: Optional 3-speed or 4-speed automatic transaxle available on certain models. Features Transmission Fluid Spec Manual: Specific GL-4 gear oil required (e.g., 75W-80 or 75W-90, refer to manual for precise fill). Transmission Fluid Spec Auto: ATF Dexron II or III compatible fluid (verify specific requirements). 📐 Dimensions Exterior Body Styles: 4-door sedan and 5-door station wagon (Tempra SW). Weights Curb Weight: Varies by engine and trim, typically 1050-1250 kg. 🛡️ Safety Features Ratings Passive Safety: Frontal airbags (driver and passenger, often optional in earlier models), crumple zones, seatbelt pre-tensioners. Active Features Braking Safety: Optional Anti-lock Braking System (ABS) available on higher trims. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player, optional CD player in later models. Speaker configurations vary. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on certain trims and model years. Connectivity Remote Keyless Entry: Available on higher trim levels in later production years. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 km or 1 year, whichever comes first (refer to manual for specific engine). Timing Belt Replacement: Crucial: 60,000-80,000 km or 5 years, as failure can cause severe engine damage (interference engine). Fluid Specifications Engine Oil Type: API SG/SH, ACEA A2/A3, viscosity SAE 10W-40 or 15W-40 (verify specific engine requirements and ambient temperature). Coolant Type: Ethylene glycol-based antifreeze, mixed with distilled water (50/50 ratio), e.g., Paraflu UP. Brake Fluid Type: DOT 3 or DOT 4 brake fluid. Known Issues Common Problems: Corrosion (especially rear arches and sills), aging rubber components (hoses, bushings), potential fuel injector issues on early models, lambda...
N/A (Digital Format - Printable pages allow for user preference)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Fiat Tipo 2 platform engines (e.g., Lampredi-designed 8-valve and 16-valve variants, FIRE engines).
Performance
Common Engine Options:
1.4L, 1.6L, 1.8L, 2.0L petrol; 1.9L diesel and turbodiesel.
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) for most petrol variants, indirect injection for diesel.
Ignition System:
Distributorless Ignition System (DIS) or distributor-based systems depending on year and engine.
🔧 Transmission
Standard
Manual Transmission:
5-speed manual transaxle common across most variants.
Optional
Automatic Transmission:
Optional 3-speed or 4-speed automatic transaxle available on certain models.
Features
Transmission Fluid Spec Manual:
Specific GL-4 gear oil required (e.g., 75W-80 or 75W-90, refer to manual for precise fill).
Transmission Fluid Spec Auto:
ATF Dexron II or III compatible fluid (verify specific requirements).
📐 Dimensions
Exterior
Body Styles:
4-door sedan and 5-door station wagon (Tempra SW).
Weights
Curb Weight:
Varies by engine and trim, typically 1050-1250 kg.
🛡️ Safety Features
Ratings
Passive Safety:
Frontal airbags (driver and passenger, often optional in earlier models), crumple zones, seatbelt pre-tensioners.
Active Features
Braking Safety:
Optional Anti-lock Braking System (ABS) available on higher trims.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, optional CD player in later models. Speaker configurations vary.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on certain trims and model years.
Connectivity
Remote Keyless Entry:
Available on higher trim levels in later production years.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 km or 1 year, whichever comes first (refer to manual for specific engine).
Timing Belt Replacement:
Crucial: 60,000-80,000 km or 5 years, as failure can cause severe engine damage (interference engine).
Fluid Specifications
Engine Oil Type:
API SG/SH, ACEA A2/A3, viscosity SAE 10W-40 or 15W-40 (verify specific engine requirements and ambient temperature).
Coolant Type:
Ethylene glycol-based antifreeze, mixed with distilled water (50/50 ratio), e.g., Paraflu UP.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Problems:
Corrosion (especially rear arches and sills), aging rubber components (hoses, bushings), potential fuel injector issues on early models, lambda sensor failure.
Electrical Gremlins:
Typical for older European cars, can include intermittent issues with dashboard lights, power windows, and central locking due to aging wiring or connections.
📚 Vehicle History
Brand Heritage
Manufacturer Focus:
Fiat, an Italian manufacturer known for accessible and practical mass-market vehicles.
Model Evolution
Segment:
Compact family car, positioned as a more practical alternative to the Fiat Uno and preceding the Bravo/Marea generation.
Design Inspiration:
Based on the Fiat Tipo platform, sharing many mechanical components and design cues.
Production
Production Period:
1990-1996 (Market introduction).
Manufacturing Locations:
Primarily Italy, with production also in other Fiat facilities globally.
🏆 Awards & Recognition
Recognitions
Safety Accolades:
Euro NCAP crash test results for contemporary Fiat models showed mixed performance; the Tempra was part of this era of evolving safety standards.
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