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Fiat Trattori 480 480DT WSM Service Manual Repair

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$133.00
Sale price
$133.00
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🏷️ Basic Information Identification Make: Fiat Trattori Model: 480 Model Variant: 480DT Product Type: Service Repair Manual 👋 Introduction Market Position Target Audience: Tractor owners, mechanics, agricultural repair shops Competitive Analysis Value Proposition: Enables users to perform repairs themselves, saving significant costs compared to professional service. Key Features Ease Of Use: Very easy to follow step-by-step instructions with pictures. Accessibility: Instant download, printable pages for workshop use. Visual Aids: Includes pictures and diagrams to aid comprehension. 📋 Manual Details Coverage Areas Coverage: All areas of repair, routine maintenance Page Count Page Count: Not specified, but described as 'in-depth' and 'full professional quality' Manual Type Manual Type: Workshop Service Manual (WSM) Purpose: Repair and maintenance guidance for DIY owners and professional mechanics. Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Service And Overhaul: Complete engine disassembly, inspection, repair, and reassembly procedures Fuel System: Fuel injection pump, injectors, fuel lines, filters, and troubleshooting Cooling System: Radiator, water pump, thermostat, hoses, and coolant specifications Lubrication System: Oil pump, oil filter, oil pressure, and lubrication schedule Transmission And Drivetrain: Gearbox, clutch, PTO, differentials, and drive shafts Hydraulic System: Hydraulic pump, control valve, lift arms, and hydraulic fluid specifications Electrical System: Wiring diagrams, starter motor, alternator, battery, lighting, and instrumentation Braking System: Brake adjustments, repairs, and hydraulic components Steering System: Steering mechanism, linkages, and adjustments Front Axle And Steering Geometry: Front axle components, kingpins, and steering alignment Rear Axle And Differential: Rear axle assembly, differential, and final drive units Bodywork And Chassis: Fenders, platform, and structural components Power Take Off Pto: PTO engagement, speed selection, and maintenance Front Wheel Drive System: Maintenance and repair of the 4WD engagement and front axle components for the 480DT model. Procedures Included Routine Maintenance: Lubrication points, fluid checks, filter replacement, and general upkeep Troubleshooting Guides: Diagnostic procedures for common problems and fault finding Step By Step Repair Instructions: Detailed instructions for all mechanical and electrical repairs Component Overhaul: Comprehensive instructions for rebuilding major components like engine, transmission, hydraulics Adjustments: Brake adjustment, clutch adjustment, engine timing, PTO engagement Wiring Diagrams: Detailed electrical schematics for all systems Engine Timing Adjustment: Procedures for setting ignition and injection timing. Hydraulic Lift Adjustment: Calibration and adjustment of the three-point linkage system. Torque Specifications: Crucial torque values for critical fasteners throughout the tractor. Troubleshooting Electrical Faults: Step-by-step guides for diagnosing and fixing wiring issues. Clutch Adjustment And Replacement: Detailed steps for servicing the clutch assembly. Technical Depth Depth Of Information: Comprehensive, professional quality, covering all repair jobs 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Full printable, professional quality Binding Type Binding Type: Digital download, printable pages Paper Type Paper Type: N/A (digital download, printable on demand) Software Requirements Software Requirements: Adobe PDF Reader Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Family: Fiat 8040 Series (typically) Engine Type: 4-cylinder, naturally aspirated diesel Displacement: Approximately 3.8 liters (3769 cc) Performance Horsepower Rating: Around 45-50 HP (may vary slightly by specific sub-model or engine tuning) Torque Rating: Not specified in product info, but typical for the class. Fuel System Fuel Injection Type: Direct injection, likely with Bosch or similar rotary/inline injection pump. Fuel Type: Diesel Engine Layout Engine Configuration: Inline 4-cylinder 🔧 Transmission Standard Transmission Type: Mechanical, likely a 3-range gearbox with 4 or 6 speeds per range (e.g., 12x4 or 12x12 with creeper) Optional Optional Gearbox: Possible options included synchronized gearboxes or higher speed variants. Features Dual Traction Dt: Indicates a 4-wheel drive (4WD) configuration for the 480DT model. Power Take Off Pto: Standard rear PTO, likely with 540 RPM and possibly 1000 RPM options. 📐 Dimensions Exterior Wheelbase: Not specified, but typical for a medium-sized tractor of its era. Weights Operating Weight: Approximately 1900-2200 kg (unladen, depending on configuration) 🛡️ Safety Features Active Features Braking System: Independent mechanical drum brakes on rear wheels, with potential for inboard disc brakes on some models. Parking brake integrated. Passive Features Roll Over Protection: ROPS (Roll Over Protection Structure) may be an optional or factory-fitted feature, depending on region and year. 💡 Technology Features Infotainment Infotainment Features: Basic instrumentation: Tachometer, oil pressure gauge, temperature gauge, battery charge indicator, fuel gauge. No modern infotainment features. Driver Assistance Driver Assistance Features: None. Focus on mechanical controls and operator engagement. Connectivity Connectivity Options: N/A 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 250-300 operating hours or annually. Fuel Filter Replacement: As needed, or every 500 operating hours, depending on fuel quality. Air Filter Maintenance: Regular checks and cleaning, replacement as per operating conditions. Fluid Specifications Engine Oil: API CD or CE specification, SAE 15W-40 or 10W-30 depending on climate. Capacity typically around 7.5 liters. Hydraulic Oil: Fiat AFNOR 41014 or UTTO (Universal Tractor Transmission Oil) specification. Capacity typically around 30-35 liters. Transmission Oil: Typically...
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Fiat Trattori 480 480DT WSM Service Manual Repair
🏷️ Basic Information
Identification
Make:
Fiat Trattori
Model:
480
Model Variant:
480DT
Product Type:
Service Repair Manual
👋 Introduction
Market Position
Target Audience:
Tractor owners, mechanics, agricultural repair shops
Competitive Analysis
Value Proposition:
Enables users to perform repairs themselves, saving significant costs compared to professional service.
Key Features
Ease Of Use:
Very easy to follow step-by-step instructions with pictures.
Accessibility:
Instant download, printable pages for workshop use.
Visual Aids:
Includes pictures and diagrams to aid comprehension.
📋 Manual Details
Coverage Areas
Coverage:
All areas of repair, routine maintenance
Page Count
Page Count:
Not specified, but described as 'in-depth' and 'full professional quality'
Manual Type
Manual Type:
Workshop Service Manual (WSM)
Purpose:
Repair and maintenance guidance for DIY owners and professional mechanics.
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Service And Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures
Fuel System:
Fuel injection pump, injectors, fuel lines, filters, and troubleshooting
Cooling System:
Radiator, water pump, thermostat, hoses, and coolant specifications
Lubrication System:
Oil pump, oil filter, oil pressure, and lubrication schedule
Transmission And Drivetrain:
Gearbox, clutch, PTO, differentials, and drive shafts
Hydraulic System:
Hydraulic pump, control valve, lift arms, and hydraulic fluid specifications
Electrical System:
Wiring diagrams, starter motor, alternator, battery, lighting, and instrumentation
Braking System:
Brake adjustments, repairs, and hydraulic components
Steering System:
Steering mechanism, linkages, and adjustments
Front Axle And Steering Geometry:
Front axle components, kingpins, and steering alignment
Rear Axle And Differential:
Rear axle assembly, differential, and final drive units
Bodywork And Chassis:
Fenders, platform, and structural components
Power Take Off Pto:
PTO engagement, speed selection, and maintenance
Front Wheel Drive System:
Maintenance and repair of the 4WD engagement and front axle components for the 480DT model.
Procedures Included
Routine Maintenance:
Lubrication points, fluid checks, filter replacement, and general upkeep
Troubleshooting Guides:
Diagnostic procedures for common problems and fault finding
Step By Step Repair Instructions:
Detailed instructions for all mechanical and electrical repairs
Component Overhaul:
Comprehensive instructions for rebuilding major components like engine, transmission, hydraulics
Adjustments:
Brake adjustment, clutch adjustment, engine timing, PTO engagement
Wiring Diagrams:
Detailed electrical schematics for all systems
Engine Timing Adjustment:
Procedures for setting ignition and injection timing.
Hydraulic Lift Adjustment:
Calibration and adjustment of the three-point linkage system.
Torque Specifications:
Crucial torque values for critical fasteners throughout the tractor.
Troubleshooting Electrical Faults:
Step-by-step guides for diagnosing and fixing wiring issues.
Clutch Adjustment And Replacement:
Detailed steps for servicing the clutch assembly.
Technical Depth
Depth Of Information:
Comprehensive, professional quality, covering all repair jobs
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Full printable, professional quality
Binding Type
Binding Type:
Digital download, printable pages
Paper Type
Paper Type:
N/A (digital download, printable on demand)
Software Requirements
Software Requirements:
Adobe PDF Reader
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Family:
Fiat 8040 Series (typically)
Engine Type:
4-cylinder, naturally aspirated diesel
Displacement:
Approximately 3.8 liters (3769 cc)
Performance
Horsepower Rating:
Around 45-50 HP (may vary slightly by specific sub-model or engine tuning)
Torque Rating:
Not specified in product info, but typical for the class.
Fuel System
Fuel Injection Type:
Direct injection, likely with Bosch or similar rotary/inline injection pump.
Fuel Type:
Diesel
Engine Layout
Engine Configuration:
Inline 4-cylinder
🔧 Transmission
Standard
Transmission Type:
Mechanical, likely a 3-range gearbox with 4 or 6 speeds per range (e.g., 12x4 or 12x12 with creeper)
Optional
Optional Gearbox:
Possible options included synchronized gearboxes or higher speed variants.
Features
Dual Traction Dt:
Indicates a 4-wheel drive (4WD) configuration for the 480DT model.
Power Take Off Pto:
Standard rear PTO, likely with 540 RPM and possibly 1000 RPM options.
📐 Dimensions
Exterior
Wheelbase:
Not specified, but typical for a medium-sized tractor of its era.
Weights
Operating Weight:
Approximately 1900-2200 kg (unladen, depending on configuration)
🛡️ Safety Features
Active Features
Braking System:
Independent mechanical drum brakes on rear wheels, with potential for inboard disc brakes on some models. Parking brake integrated.
Passive Features
Roll Over Protection:
ROPS (Roll Over Protection Structure) may be an optional or factory-fitted feature, depending on region and year.
💡 Technology Features
Infotainment
Infotainment Features:
Basic instrumentation: Tachometer, oil pressure gauge, temperature gauge, battery charge indicator, fuel gauge. No modern infotainment features.
Driver Assistance
Driver Assistance Features:
None. Focus on mechanical controls and operator engagement.
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250-300 operating hours or annually.
Fuel Filter Replacement:
As needed, or every 500 operating hours, depending on fuel quality.
Air Filter Maintenance:
Regular checks and cleaning, replacement as per operating conditions.
Fluid Specifications
Engine Oil:
API CD or CE specification, SAE 15W-40 or 10W-30 depending on climate. Capacity typically around 7.5 liters.
Hydraulic Oil:
Fiat AFNOR 41014 or UTTO (Universal Tractor Transmission Oil) specification. Capacity typically around 30-35 liters.
Transmission Oil:
Typically shared with hydraulic oil (UTTO) or a dedicated gearbox oil. Capacity around 15-20 liters.
Coolant:
Ethylene glycol based antifreeze mixed with distilled water (50/50 ratio). Check capacity in manual.
Known Issues
Common Wear Points:
Clutch wear, hydraulic pump seal leaks, starter motor issues, PTO clutch engagement problems, potential for fuel injection pump timing drift.
Common Issues
Cooling System Problems:
Thermostat sticking, radiator leaks, and water pump bearing failure are common.
📚 Vehicle History
Brand Heritage
Manufacturer:
Fiat Trattori, a division of Fiat S.p.A., later evolving into CNH Industrial.
Model Evolution
Production Period:
The Fiat 480 series was produced from the early 1970s through the 1980s.
Production
Manufacturing Location:
Primarily Italy, but also produced or assembled in other Fiat facilities globally.
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