2008 Fiat Ulysse (2nd gen) Service and Repair Manual
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🏷️ Basic Information Identification Make: Fiat Model: Ulysse Year: 2008 Generation Generation Designation: Second Generation (2002-2010) Codes Platform Code: EP3 (PSA Group Platform) 👋 Introduction Market Position Vehicle Segment: Large MPV (Multi-Purpose Vehicle) / Minivan Target Audience: Families, fleet operators, individuals requiring versatile passenger and cargo transport. Competitive Analysis Key Competitors: Citroën C8, Peugeot 807, Lancia Phedra, Ford Galaxy, Volkswagen Sharan, Renault Espace. Key Features Design Philosophy: Emphasis on interior space, modularity, comfort, and practicality, shared platform with PSA Group. Distinguishing Aspects: Italian styling cues, flexible seating arrangements, often praised for ride comfort. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: Digital (likely PDF, based on common industry practice for this era) Page Count Estimated Page Count: 500+ 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed coverage of engine disassembly, assembly, component inspection, and repair for all gasoline and diesel variants. Engine Management Systems: Diagnosis and repair of fuel injection, ignition, emissions control, and engine control module (ECM) systems. Transmission: Manual and automatic transmission service, overhaul, clutch replacement, and gearbox component repair. Brakes: Hydraulic system diagnosis, ABS, ESP, brake pad/disc replacement, caliper overhaul, and parking brake service. Suspension: Front and rear suspension component replacement, shock absorber/strut service, wheel alignment specifications. Steering: Power steering system diagnosis, pump replacement, steering rack repair, and linkage adjustment. Electrical System: Wiring diagrams, component testing, fuse and relay identification, starter, alternator, battery service. Body And Chassis: Body panel repair, door mechanisms, interior trim removal, structural component inspection. HVAC: Air conditioning system service, refrigerant handling, heater core replacement, climate control unit diagnosis. Body Electronics: Instrument cluster, lighting systems, power windows, central locking, remote keyless entry repair. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, fluid checks and top-offs. Troubleshooting: Diagnostic flowcharts and procedures for common drivability, electrical, and mechanical issues. Component Replacement: Step-by-step instructions for replacing major and minor components across all vehicle systems. Overhaul Procedures: Detailed instructions for complete engine and transmission rebuilds. Diagnostic Procedures: Procedures for using diagnostic scan tools and interpreting diagnostic trouble codes (DTCs). Specification Adjustments: Setting valve clearances, adjusting brake systems, wheel alignment procedures. Technical Depth Depth Of Coverage: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Detail Level: Includes torque specifications, internal component clearances, special tool requirements, and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable, allowing for quick access to specific information. Print Quality Diagram Clarity: High-resolution diagrams and illustrations for clarity. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options: 2.2 JTS (petrol), 1.8 MPI (petrol), 2.0 HDI (diesel), 2.2 HDI (diesel). Engine Code Example Diesel: 4HX (2.0 HDi 16V) Engine Code Example Petrol: 170A (2.2 JTS) Performance 2.0 Hdi Power: 136 PS (134 bhp; 100 kW) 2.0 Hdi Torque: 320 Nm (236 lb-ft) at 2000 rpm 2.2 Jts Power: 165 PS (163 bhp; 121 kW) 2.2 Jts Torque: 230 Nm (170 lb-ft) at 4000 rpm Fuel System Diesel Fuel System: Common Rail Direct Injection Petrol Fuel System: Multi-point Fuel Injection (MPI) / Direct Injection (JTS) Emissions Standard: Euro 4 compliant for most engines 🔧 Transmission Standard Standard Transmission: 6-speed manual Optional Optional Transmission: 6-speed automatic (likely with certain engine variants) Features Transmission Fluid Type Auto: Refer to manual for specific ATF type (e.g., Tutela ATFA) Transmission Fluid Capacity Auto: Approx. 7-8 Liters (refer to manual for exact fill) 📐 Dimensions Exterior Length: Approx. 4779 mm (188.1 in) Width: Approx. 1923 mm (75.7 in) (excluding mirrors) Height: Approx. 1752 mm (69.0 in) Wheelbase: Approx. 2823 mm (111.1 in) Cargo Luggage Capacity Seats Up: Approx. 485 liters (17.1 cu ft) with 5 seats Luggage Capacity Seats Down: Over 1300 liters (45.9 cu ft) with 2 seats (up to roof) Weights Gross Vehicle Weight: Varies by configuration, typically around 2500-2700 kg. Towing Capacity: Refer to specific market regulations and manual for exact figures. 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (for early models, may vary based on equipment) Active Features Active Safety Systems: ABS with EBD, Brake Assist, ESP (Electronic Stability Program) likely optional or standard on higher trims. Passive Features Airbags: Front, side, and curtain airbags; potential for driver's knee airbag. Seat Belts: Three-point seat belts for all occupants, pre-tensioners, load limiters. Child Safety: ISOFIX child seat anchorage points. 💡 Technology Features Infotainment Infotainment System: Factory fitted radio/CD player, optional navigation system, steering wheel audio controls. Connectivity: Auxiliary input for audio playback (standard or optional). Driver Assistance Driver Assistance Features: Cruise control, rear parking sensors (optional). Lighting: Halogen headlights, optional Xenon headlights, fog lights. 🔧 Maintenance Service Intervals Oil Change Interval Petrol: Typically 15,000 km (9,300 miles) or 1 year, whichever comes first. Oil Change Interval Diesel: Typically 20,000 km (12,500 miles) or 1 year,...
Auxiliary input for audio playback (standard or optional).
Driver Assistance
Driver Assistance Features:
Cruise control, rear parking sensors (optional).
Lighting:
Halogen headlights, optional Xenon headlights, fog lights.
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
Typically 15,000 km (9,300 miles) or 1 year, whichever comes first.
Oil Change Interval Diesel:
Typically 20,000 km (12,500 miles) or 1 year, whichever comes first (depending on driving conditions).
Timing Belt Replacement Diesel:
Refer to manual, typically around 120,000 km (75,000 miles) or 5 years.
Fluid Specifications
Engine Oil Type:
Refer to manual for specific API/ACEA grades (e.g., ACEA A3/B4, API SN) and viscosity (e.g., 5W-30, 5W-40).
Coolant Type:
Antifreeze/coolant, ethylene glycol based, with corrosion inhibitors. Refer to manual for specific Fiat/PSA approved type (e.g., Paraflu UP).
Brake Fluid Type:
DOT 4
Known Issues
Common Issues Diesel Dpf:
Diesel Particulate Filter (DPF) clogging, especially with short-distance driving; requiring forced regeneration or cleaning.
Common Issues Suspension:
Wear in front suspension components (bushings, ball joints), potentially leading to knocking noises.
Common Issues Electrical:
Intermittent issues with body control modules, electric sliding doors, and central locking mechanisms.
Common Issues E G Petrol Jts:
Oil consumption and potential issues with the Unijet MultiJet injector system on certain diesel variants, and timing chain issues on earlier JTS petrol engines (though 2008 might be less affected).
📚 Vehicle History
Brand Heritage
Fiat Legacy:
Fiat has a long history of producing practical and family-oriented vehicles, including MPVs.
Model Evolution
Ulysse Development:
The second-generation Ulysse was a significant redesign based on the highly successful PSA (Peugeot-Citroën) EP platform, sharing its core underpinnings with models like the Citroën C8 and Peugeot 807.
Production
Production Period:
2002-2010
Manufacturing Location:
Mainly produced in SevelSud plant in Hordain, France (shared production with PSA).
🏆 Awards & Recognition
Recognitions
Model Awards:
While the Ulysse itself might not have received numerous specific awards, its platform and shared technologies with its PSA counterparts were generally well-regarded for practicality and comfort in the MPV segment.
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