FLTR/FLTRI Road Glide Worksop Service Repair Manual 1999-2005

Regular price: $133.00
Sale price: $133.00
Regular price
Unit price: per

🏷️ Basic Information Identification Make: Harley-Davidson Model: Road Glide Model Code: FLTR/FLTRI Engine Type: Twin Cam 88, Twin Cam 103 Generation Covered Years: 1999-2005 👋 Introduction Market Position Value Proposition: Offers comprehensive, high-quality service information for a specific range of Harley-Davidson models, presented in an optimized digital format for ease of use. Competitive Analysis Differentiation: Distinguished by improved PDF features (searchable text, bookmarks, index) and emphasis on detailed, original illustrations, positioning it as superior to 'cheap manuals'. Key Features Navigation: Enhanced navigation through searchable text and structured bookmarks and index. Visual Aid: Over 1000 original photos and illustrations for clarity in procedures. Comprehensiveness: Covers all aspects of maintenance, repair, and overhaul for the specified models. Print Flexibility: Ability to print specific pages for practical use in a workshop environment. 📋 Manual Details Coverage Areas General Information: Covered Troubleshooting: Covered Lubrication Maintenance Tune Up: Covered Engine Overhaul: Covered Clutch Primary Drive: Covered Transmission: Covered Fuel Exhaust Emission Control: Covered Electrical System: Covered Wheels Hubs Tires: Covered Front Suspension Steering: Covered Rear Suspension: Covered Brakes: Covered Cruise Control: Covered Bodywork: Covered Supplemental 2003 2005 Info: Covered Wiring Diagrams: Covered Page Count Total Pages: 706 Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Searchable Text: Yes Bookmarks: Yes Index: Yes 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, including disassembly, inspection, and reassembly of Twin Cam 88 and 103 engines. Engine Tuning: Detailed procedures for engine tune-up, including carburetor adjustment (if applicable), ignition timing, and fuel injection system checks. Fuel System: Comprehensive coverage of fuel delivery, including fuel tank, fuel pump, fuel lines, fuel injectors, and throttle body maintenance and repair. Exhaust System: Information on exhaust components, heat shields, and emissions control systems as mandated by regulations. Clutch System: Detailed instructions for clutch operation, adjustment, and replacement of clutch plates and related components. Primary Drive: Coverage of the primary drive system, including chain adjustment, sprockets, and clutch assembly. Transmission Mechanical: In-depth repair and overhaul procedures for the transmission, including gear inspection, bearing replacement, and shifting mechanisms. Electrical Diagnostics: Extensive coverage of the electrical system, including battery, charging system, ignition system, lighting, and accessory circuits. Wiring Diagrams: High-quality, detailed wiring diagrams for all electrical systems, facilitating troubleshooting and repair. Wheels Hubs: Procedures for wheel bearing inspection and replacement, hub maintenance, and spoke tensioning (if applicable). Tires: Information on tire selection, mounting, and balancing. Front Suspension: Complete fork service, including oil changes, seal replacement, and damper rod inspection. Steering System: Procedures for steering head bearing adjustment and replacement. Rear Suspension: Maintenance and repair of rear shock absorbers and swingarm components. Braking System: Detailed procedures for brake fluid replacement, caliper service, pad replacement, and rotor inspection. Cruise Control System: Troubleshooting and repair of the electronic cruise control system. Bodywork Fairings: Instructions for the removal, installation, and repair of body panels, fairings, and related trim. Troubleshooting Guides: Systematic troubleshooting procedures for common problems across all vehicle systems. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain lubrication, brake checks, tire pressure checks, and general inspections. Tune Ups: Carburetor/fuel injection adjustments, ignition timing, spark plug replacement, and air filter service. Engine Rebuild: Complete engine disassembly, component measurement, machining recommendations, and reassembly. Transmission Repair: Gearbox disassembly, inspection, bearing and seal replacement, and reassembly. Electrical Repair: Component testing, wiring harness repair, and diagnosis of electrical faults using wiring diagrams. Suspension Service: Fork seal replacement, fork oil service, shock absorber adjustment, and swingarm bearing service. Brake Service: Brake pad and rotor replacement, caliper service, brake line flushing, and bleeding. Wheel And Tire Service: Wheel bearing replacement, tire mounting and balancing. Diagnostic Procedures: Step-by-step troubleshooting for identifying and resolving mechanical and electrical issues. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls. Target Audience: Suitable for both novice DIY mechanics and experienced technicians. Illustrations: Over a thousand original photos and illustrations based on complete disassembly. 📊 Manual Specifications File Format Type: Optimized PDF Features: Searchable Text, Bookmarks, Index for FAST NAVIGATION AND BEST ORGANIZATION Print Quality Printability: Printable without any restriction Usage Recommendation: Print only needed pages for garage or workshop use. Binding Type Binding: Digital (PDF) - No physical binding Paper Type Paper: N/A (Digital File) Requirements Software: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Family: Harley-Davidson Twin Cam Displacement Options: 88 cubic inches (approx. 1450cc), 103 cubic inches (approx. 1690cc) - Note: 103ci often refers to later modifications or specific CVO models, but is listed in the manual coverage. Performance Horsepower Torque Notes: Specific figures are detailed within the manual; typically in the range of 60-70 HP and 75-85 lb-ft torque for stock configurations, varying by year and specific tuning. Fuel System Injection Carburetion: Covers both fuel injected (EFI) and carburetor-equipped models depending on the specific year and model variant within the 1999-2005 range. Manual...

18 people are viewing this right now

Type: Motorcycle

Vendor:

Sku: 536264

Collections: ALL

Availability: In stock

Tags: 1999 2000 2001 2002 2003 2004 2005 Engines Fltr/fltri Harley Davidson Motorcycle Road Glide Twin Cam

Product variants

Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Road Glide

Model Code:

FLTR/FLTRI

Engine Type:

Twin Cam 88, Twin Cam 103

Generation

Covered Years:

1999-2005

👋 Introduction

Market Position

Value Proposition:

Offers comprehensive, high-quality service information for a specific range of Harley-Davidson models, presented in an optimized digital format for ease of use.

Competitive Analysis

Differentiation:

Distinguished by improved PDF features (searchable text, bookmarks, index) and emphasis on detailed, original illustrations, positioning it as superior to 'cheap manuals'.

Key Features

Navigation:

Enhanced navigation through searchable text and structured bookmarks and index.

Visual Aid:

Over 1000 original photos and illustrations for clarity in procedures.

Comprehensiveness:

Covers all aspects of maintenance, repair, and overhaul for the specified models.

Print Flexibility:

Ability to print specific pages for practical use in a workshop environment.

📋 Manual Details

Coverage Areas

General Information:

Covered

Troubleshooting:

Covered

Lubrication Maintenance Tune Up:

Covered

Engine Overhaul:

Covered

Clutch Primary Drive:

Covered

Transmission:

Covered

Fuel Exhaust Emission Control:

Covered

Electrical System:

Covered

Wheels Hubs Tires:

Covered

Front Suspension Steering:

Covered

Rear Suspension:

Covered

Brakes:

Covered

Cruise Control:

Covered

Bodywork:

Covered

Supplemental 2003 2005 Info:

Covered

Wiring Diagrams:

Covered

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

File Format:

Searchable Text:

Bookmarks:

Index:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, including disassembly, inspection, and reassembly of Twin Cam 88 and 103 engines.

Engine Tuning:

Detailed procedures for engine tune-up, including carburetor adjustment (if applicable), ignition timing, and fuel injection system checks.

Fuel System:

Comprehensive coverage of fuel delivery, including fuel tank, fuel pump, fuel lines, fuel injectors, and throttle body maintenance and repair.

Exhaust System:

Information on exhaust components, heat shields, and emissions control systems as mandated by regulations.

Clutch System:

Detailed instructions for clutch operation, adjustment, and replacement of clutch plates and related components.

Primary Drive:

Coverage of the primary drive system, including chain adjustment, sprockets, and clutch assembly.

Transmission Mechanical:

In-depth repair and overhaul procedures for the transmission, including gear inspection, bearing replacement, and shifting mechanisms.

Electrical Diagnostics:

Extensive coverage of the electrical system, including battery, charging system, ignition system, lighting, and accessory circuits.

Wiring Diagrams:

High-quality, detailed wiring diagrams for all electrical systems, facilitating troubleshooting and repair.

Wheels Hubs:

Procedures for wheel bearing inspection and replacement, hub maintenance, and spoke tensioning (if applicable).

Tires:

Information on tire selection, mounting, and balancing.

Front Suspension:

Complete fork service, including oil changes, seal replacement, and damper rod inspection.

Steering System:

Procedures for steering head bearing adjustment and replacement.

Rear Suspension:

Maintenance and repair of rear shock absorbers and swingarm components.

Braking System:

Detailed procedures for brake fluid replacement, caliper service, pad replacement, and rotor inspection.

Cruise Control System:

Troubleshooting and repair of the electronic cruise control system.

Bodywork Fairings:

Instructions for the removal, installation, and repair of body panels, fairings, and related trim.

Troubleshooting Guides:

Systematic troubleshooting procedures for common problems across all vehicle systems.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain lubrication, brake checks, tire pressure checks, and general inspections.

Tune Ups:

Carburetor/fuel injection adjustments, ignition timing, spark plug replacement, and air filter service.

Engine Rebuild:

Complete engine disassembly, component measurement, machining recommendations, and reassembly.

Transmission Repair:

Gearbox disassembly, inspection, bearing and seal replacement, and reassembly.

Electrical Repair:

Component testing, wiring harness repair, and diagnosis of electrical faults using wiring diagrams.

Suspension Service:

Fork seal replacement, fork oil service, shock absorber adjustment, and swingarm bearing service.

Brake Service:

Brake pad and rotor replacement, caliper service, brake line flushing, and bleeding.

Wheel And Tire Service:

Wheel bearing replacement, tire mounting and balancing.

Diagnostic Procedures:

Step-by-step troubleshooting for identifying and resolving mechanical and electrical issues.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls.

Target Audience:

Suitable for both novice DIY mechanics and experienced technicians.

Illustrations:

Over a thousand original photos and illustrations based on complete disassembly.

📊 Manual Specifications

File Format

Type:

Optimized PDF

Features:

Searchable Text, Bookmarks, Index for FAST NAVIGATION AND BEST ORGANIZATION

Print Quality

Printability:

Printable without any restriction

Usage Recommendation:

Print only needed pages for garage or workshop use.

Binding Type

Binding:

Digital (PDF) - No physical binding

Paper Type

Paper:

N/A (Digital File)

Requirements

Software:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Family:

Harley-Davidson Twin Cam

Displacement Options:

88 cubic inches (approx. 1450cc), 103 cubic inches (approx. 1690cc) - Note: 103ci often refers to later modifications or specific CVO models, but is listed in the manual coverage.

Performance

Horsepower Torque Notes:

Specific figures are detailed within the manual; typically in the range of 60-70 HP and 75-85 lb-ft torque for stock configurations, varying by year and specific tuning.

Fuel System

Injection Carburetion:

Covers both fuel injected (EFI) and carburetor-equipped models depending on the specific year and model variant within the 1999-2005 range. Manual details specific systems.

Cooling System

Cooling Method:

Air-cooled (typical for Twin Cam engines of this era).

Lubrication

Oil System:

Dry-sump lubrication system with oil tank, oil pump, and oil filter. Manual details oil type and capacity.

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Optional

Optional Transmission:

N/A for these base models; the 5-speed was standard.

Features

Clutch Type:

Wet, multi-plate, diaphragm spring clutch.

Primary Drive Type:

Primary chain drive to the transmission.

Final Drive Type:

Belt drive.

📐 Dimensions

Exterior

Wheelbase:

Specific to FLTR/FLTRI Road Glide; manual contains exact specifications.

Length:

Specific to FLTR/FLTRI Road Glide; manual contains exact specifications.

Weights

Dry Weight:

Specific to FLTR/FLTRI Road Glide; manual contains exact specifications (typically around 700-750 lbs).

Gvwr:

Specific to FLTR/FLTRI Road Glide; manual contains exact specifications.

Fuel Capacity

Fuel Tank Capacity:

Typically 5.0 gallons for Road Glide models of this era.

🛡️ Safety Features

Ratings

Crash Test Information:

Motorcycle safety is primarily rider-dependent; no formal crash test ratings comparable to automobiles apply. Manual focuses on safe operation and maintenance.

Active Features

Braking System Type:

Hydraulic disc brakes front and rear.

Lighting System:

Headlight, taillight, brake lights, turn signals, and auxiliary lighting (on some models).

Passive Features

Frame Construction:

Steel frame providing structural integrity.

Passenger Safety:

Passenger grab handles and footpegs.

💡 Technology Features

Infotainment

Audio System:

Many Road Glide models in this era featured integrated fairing audio systems (AM/FM radio, CD player, sometimes CB radio and intercom), detailed in electrical sections. Manual covers troubleshooting and speaker replacement.

Driver Assistance

Cruise Control:

Electronic cruise control was available and is covered in detail for operation, troubleshooting, and repair.

Connectivity

Diagnostics:

While advanced OBD-II style diagnostics were limited in early models, the manual provides specific Harley-Davidson diagnostic procedures and error code interpretations.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 2,500-5,000 miles or 6-12 months, as detailed in the manual. Exact interval depends on oil type and usage conditions.

Primary Chain Tensioner Inspection:

Regular inspection is crucial; manual details checks and adjustment procedures.

Brake Fluid Flush:

Recommended every 2 years or as per manual guidelines.

Fork Oil Change:

Recommended every 20,000-30,000 miles or as needed based on performance.

Fluid Specifications

Engine Oil Type:

Manual specifies Harley-Davidson approved oils, typically 20W50 synthetic or mineral oil. Specific Harley-Davidson part numbers provided.

Primary Oil Type:

Manual specifies Harley-Davidson primary lubricant or equivalent, often a specific weight gear oil. Part numbers provided.

Transmission Oil Type:

Manual specifies Harley-Davidson transmission lubricant or equivalent, typically a heavy-duty gear oil. Part numbers provided.

Brake Fluid Type:

DOT 4 hydraulic brake fluid.

Known Issues

Primary Chain Tensioner:

Hydraulic tensioner wear can lead to noise and premature chain/sprocket wear; manual covers inspection and replacement.

Cam Chain Tensioners:

Earlier Twin Cam models can experience wear on cam chain tensioners (idler plate type); manual provides inspection guidance. Later hydraulic tensioners are covered in supplemental sections or later revisions.

Rear Cylinder Head Temperature:

Air-cooled V-twins can run hot, especially the rear cylinder. Manual offers tuning and maintenance tips to mitigate.

Starter Solenoid Issues:

Occasional issues with starter solenoid engagement. Manual provides diagnostic steps.

📚 Vehicle History

Brand Heritage

Brand Establishment:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer known for its V-twin engines and touring motorcycles.

Model Evolution

Road Glide Introduction:

The Road Glide model, characterized by its frame-mounted fairing, was introduced in the mid-1990s as part of Harley-Davidson's touring lineup.

Twin Cam Era:

The 1999-2005 period represents the early to mid-production years of the Twin Cam engine family, a significant technological advancement for Harley-Davidson.

Production

Manufacturing Location:

Harley-Davidson motorcycles are primarily manufactured in the United States.

Sales Figures:

Specific sales figures for FLTR/FLTRI models within this timeframe are proprietary but contributed to Harley-Davidson's strong market share in the touring segment.

🏆 Awards & Recognition

Recognitions

Harley Davidson Reputation:

Harley-Davidson motorcycles, particularly the touring models like the Road Glide, are renowned for their comfort, style, and long-distance capabilities, earning a loyal following and numerous enthusiast accolades over decades.