Engine rebuild, transmission overhaul, brake system repair, suspension component replacement, steering system repair, electrical component diagnosis and replacement, exhaust system repair, interior/exterior trim repair.
Installation:
Component replacement procedures, installation of aftermarket parts (where applicable within scope of repair).
Technical Depth
Depth:
Comprehensive: Covers routine maintenance, component-level repair, detailed diagnostics, and full rebuild procedures.
Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Resolution:
High-resolution scans for clear text and images.
Usability:
Printable by section or entire document, viewable on multiple devices.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Type:
4.6L (281 cubic inch) V8 SOHC Modular Engine
Engine Code Standard:
W (for V8)
Performance
Horsepower Standard:
235 hp @ 4,750 rpm (approximate for standard civilian models)
Torque Standard:
285 lb-ft @ 3,000 rpm (approximate for standard civilian models)
Horsepower Police Interceptor:
250 hp @ 4,750 rpm (approximate for PI models)
Torque Police Interceptor:
295 lb-ft @ 3,000 rpm (approximate for PI models)
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Engine Components
Block Material:
Cast Iron
Head Material:
Aluminum
Timing Drive:
Single Overhead Camshafts (SOHC) per bank, Chain-driven
Transmission
Standard
Type:
4R70W 4-Speed Automatic Overdrive
Optional
Type:
N/A for this model year
Features
Overdrive Gears:
4th gear
Fluid Capacity
Capacity Approx:
11.2 US quarts (10.6 Liters)
Fluid Type
Mercon V:
Mercon V Automatic Transmission Fluid
Dimensions
Exterior
Length:
212.0 inches (5385 mm)
Width:
78.5 inches (1994 mm)
Height:
57.7 inches (1466 mm)
Wheelbase:
114.6 inches (2911 mm)
Interior
Passenger Volume:
104.4 cubic feet (2.96 m³)
Cargo
Trunk Volume:
20.1 cubic feet (0.57 m³)
Weights
Curb Weight Approx:
3,900 - 4,100 lbs (1,769 - 1,860 kg), varies by trim and equipment
Safety Features
Ratings
NHTSA Front Impact:
5-Star (Driver and Passenger)
NHTSA Side Impact:
4-Star (Front), 5-Star (Rear)
IIHS Front Offset:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS) on some models
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags (optional on some trims).
Seat Belts:
Three-point inertia-reel seat belts for all occupants, pretensioners for front seats.
Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player, optional premium sound systems, and cassette player availability.
Display:
Basic digital or analog displays for climate control and radio functions. No integrated navigation or large touchscreens.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Park Assist:
Optional rear park assist sensors available on some models.
Connectivity
Phone Integration:
No native Bluetooth or smartphone integration; aftermarket solutions may be available.
Diagnostics
OBD Ii:
On-Board Diagnostics II (OBD-II) compliant, allowing for diagnostic scanning with compatible tools.
Maintenance
Service Intervals
Oil Change:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first. Consult manual for severe driving conditions.
Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed. Consult manual for specific interval.
Spark Plugs:
Platinum-tipped spark plugs typically last up to 100,000 miles (160,000 km). Consult manual for exact replacement interval.
Fluid Specifications
Engine Oil:
SAE 5W-30, API Service SG, SH, SJ or higher. (Check owner's manual for precise spec).
Coolant:
Motorcraft Premium Engine Coolant (Green) or equivalent; 50/50 mix with distilled water. Do not use conventional green coolant.
Brake Fluid:
DOT 3 Motorcraft High Performance Synthetic Brake Fluid or equivalent.
Power Steering Fluid:
Mercon V ATF or specified Ford power steering fluid.
Known Issues
Intake Manifold Gaskets:
Potential for coolant leaks due to plastic intake manifold gaskets failing over time.
Rear Main Seal:
Known to develop oil leaks as the vehicle ages.
Transmission Cooling Lines:
Corrosion can lead to leaks in the transmission cooler lines, particularly in areas with road salt.
Door Latch Actuators:
Power door lock actuators can fail, preventing doors from locking or unlocking.
Air Suspension Rear:
Some models may have rear air suspension that can sag or fail, though less common on base models.
Vehicle History
Brand Heritage
Ford Legacy:
Ford has a long history of producing durable and reliable sedans, with the Crown Victoria being a successor to models like the LTD Crown Victoria.
Model Evolution
Fourth Generation:
The 2004 model is part of the fourth generation of the Crown Victoria (1998-2012), which saw continuous refinement and updates. The Panther platform was known for its longevity and robustness.
Production
Manufacturing Location:
St. Thomas Assembly, Ontario, Canada.
Production Years Platform:
1992-2012 (Panther Platform)
Awards & Recognition
Recognitions
Police Pursuit Ratings:
Consistently rated highly by law enforcement agencies for durability, performance, and handling in demanding conditions. Police departments often cited its reliability and cost-effectiveness.
Ratings
Consumer Reports:
Often recognized for its robust powertrain and chassis, though fuel economy and handling may be criticized compared to modern unibody sedans.
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