🏷️ Basic Information Identification Make: Ford Model: Escort RS Cosworth Generation: First Generation (Sierra RS Cosworth platform) Codes Chassis Code: Affiliated with Sierra Cosworth (DBA/DBS) Engine Code Prefix: YBG (for 2.0 DOHC Turbo) 👋 Introduction Market Position Positioning: Homologation special for rallying, positioned as a high-performance, enthusiast-focused road car Competitive Analysis Competitors: Lancia Delta Integrale, Mitsubishi Lancer Evolution, Subaru Impreza WRX Key Features Aero Dynamics: Iconic large rear wing, aggressive front splitter, vented bonnet for aerodynamic efficiency and cooling Powertrain Focus: Engineered for performance, utilizing a potent turbocharged engine and advanced four-wheel-drive system Target Audience Audience: Enthusiasts, rally fans, performance car owners seeking in-depth knowledge for maintenance and repair 📋 Manual Details Coverage Areas Coverage: Comprehensive workshop service and repair Page Count Page Count: Estimated 500-800 pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system Engine Electrical: Ignition system, starting system, charging system, engine control unit (ECU), sensors, actuators, wiring diagrams Fuel System: Fuel injection system (Bosch Motronic), fuel pump, injectors, fuel pressure regulator, fuel tank, lines Turbocharger System: Turbocharger operation, wastegate, intercooler, boost pressure control Transmission: Manual gearbox (MT75), clutch, drivetrain, differentials, driveshafts Suspension: Front and rear suspension components, shock absorbers, springs, anti-roll bars, bushings, alignment specifications Steering: Power steering system, steering rack, column, linkages, pump, fluid specifications Brakes: Front and rear disc brakes (AP Racing 4-piston calipers on front), ABS, brake hydraulics, pad and disc replacement, bleeding procedure Electrical System: Battery, alternator, starter motor, lighting, instruments, wipers, horn, power windows, central locking, fused circuits, wiring diagrams Bodywork And Chassis: Body panel removal and installation, interior trim, bumpers, doors, hood, trunk, underbody protection HVAC: Heating, ventilation, and air conditioning (HVAC) system components and service (if equipped) Procedures Included Maintenance: Routine maintenance checks, oil change, filter replacement, spark plug replacement, fluid checks and top-ups Repair: Detailed step-by-step repair procedures for all major mechanical and electrical components Troubleshooting: Diagnostic guides, symptom-based troubleshooting trees, fault code explanations Diagnostics: ECU diagnostics, sensor testing, actuator testing, diagnostic connector location and usage Specifications: Torque specifications, clearances, tolerances, fluid capacities, electrical specifications Special Tools: Identification and usage of specialized tools required for specific procedures Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine rebuilds and system overhauls 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution scans, clear text and diagrams Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) Searchability Searchability: Searchable text for quick access to information Printability Printability: Printable pages for workshop use ⚙️ Engine Specifications Primary Engine Engine Type: Cosworth YBG 2.0L 16v DOHC Turbocharged Inline-4 Bore X Stroke: 90.9 mm x 77.2 mm Compression Ratio: 8.0:1 Displacement: 1993 cc (2.0 Liters) Performance Horsepower: 220 bhp @ 5500 rpm (standard Europe specification) Torque: 300 Nm (221 lb-ft) @ 2500 rpm (standard Europe specification) Fuel System Fuel Delivery: Bosch Motronic 2.1 Fuel Injection with Sequential Injection Fuel Type: Unleaded Premium (95-98 RON) Ignition System Ignition Type: Distributorless Ignition System (DIS) with Coil-on-Plug (some variants) Cooling System Cooling Type: Water-cooled, pressurized system with thermostatically controlled fan Turbocharger Turbocharger Model: Garrett T3/T04B (often with water-cooling) Boost Pressure: Approx. 0.8 bar (11.6 psi) (factory setting, often upgraded) 🔧 Transmission Standard Transmission Type: 5-speed Manual (MT75) Optional Optional Transmission: None (only manual offered) Features Drivetrain: Permanent Four-Wheel Drive with Front & Rear Limited Slip Differentials (LSD) Gear Ratios: Specific gear ratios documented within the manual (e.g., 1st: 3.167, 2nd: 1.842, 3rd: 1.310, 4th: 1.000, 5th: 0.778) Fluid Specification Gearbox Oil: Ford WSK-M2C200-C (or equivalent 75W-90 Synthetic Gear Oil) 📐 Dimensions Exterior Length: 4,130 mm (162.6 in) Width: 1,760 mm (69.3 in) Height: 1,367 mm (53.8 in) Wheelbase: 2,550 mm (100.4 in) Weights Kerb Weight: Approx. 1,230 kg (2,712 lbs) Gross Vehicle Weight: Approx. 1,700 kg (3,748 lbs) 🛡️ Safety Features Ratings Crash Test Ratings: No formal Euro NCAP or NHTSA ratings available for this specific model/era Active Features ABS: Standard Anti-lock Braking System (Bosch ABS II) Passive Features Seatbelts: 3-point inertia reel seatbelts with pre-tensioners (front) โครงสร้าง: Reinforced chassis derived from Sierra Cosworth, crumple zones 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette player, often with upgraded speakers; limited modern connectivity Driver Assistance ABS System: Bosch ABS II providing anti-lock braking functionality Connectivity Connectivity Features: Basic electrical systems, no factory provisions for Bluetooth or modern USB connectivity 🔧 Maintenance Service Intervals Oil Change Interval: 10,000 km (6,000 miles) or 12 months, whichever comes first Spark Plug Replacement: 30,000 km (18,000 miles) or 24 months Timing Belt Replacement: 60,000 km (37,000 miles) or 48 months (critical for engine integrity) Fluid Specifications Engine Oil Type: API SG/SH, ACEA A2/A3, SAE 5W-30...