2006 Ford Explorer Sport Trac Service And Repair Manual
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🏷️ Basic Information Identification Make: Ford Model: Explorer Sport Trac Year: 2006 Codes Platform Code: UN175 (Second Generation) 👋 Introduction Market Position Target Audience: DIY mechanics, professional technicians, fleet maintenance, and vehicle owners seeking to maintain or repair their 2006 Ford Explorer Sport Trac. Competitive Analysis Advantage: Provides the exact same information used by dealership technicians, offering unparalleled accuracy and completeness compared to generic repair guides. Key Features Content Format: All-in-one PDF manual, eliminating the need to consult multiple physical books. Features step-by-step instructions, diagrams, illustrations, and wiring schematics. Digital Benefits: Easy to use, printable pages, zoomable images, protected from damage (grease, tears) by storing digitally. 📋 Manual Details Coverage Areas Primary Coverage: All Ford Explorer Sport Trac models Trim Level Coverage: All trim levels (e.g., XLT, Adrenalin) Page Count Estimated Pages: Extensive, estimated 1500+ pages (typical for factory service manuals) Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain Systems: Engine, fuel, lubrication, cooling, exhaust, intake, starting, charging, ignition, automatic transmission, manual transmission, transfer case, driveline (driveshaft, propeller shaft, axles, differentials), clutch. Chassis Systems: Suspension (front and rear), steering (power steering, steering column), brakes (hydraulic, parking brake, ABS), wheels, tires. Electrical Systems: Wiring schematics, lighting, power distribution, instrument cluster, gauges, audio/visual systems, horn, wipers/washers, cruise control, door locks, power windows, power mirrors, engine immobilizer, supplemental restraint system (airbags), climate control (HVAC), multiplex communication (CAN bus). Body And Interior: Body construction, exterior trim, interior trim, seats, instrument panel, engine hood, doors, glass, mirrors. Procedures Included Maintenance Procedures: Scheduled maintenance, fluid checks and changes, filter replacements, lubrication, tune-ups, inspection routines. Diagnostic Procedures: Troubleshooting guides, diagnostic trouble codes (DTCs), circuit testing, component testing, system diagnostics. Repair Procedures: Step-by-step instructions for component removal, installation, overhaul, and replacement for all covered systems. Specification Data: Torque specifications, clearances, fluid types and capacities, electrical specifications, component tolerances. Technical Depth Depth: Factory-level detailed diagnostics, repair, and overhaul procedures. Covers everything from basic maintenance to complete engine and transmission rebuilds, complex electrical diagnostics, and bodywork repairs. 📊 Manual Specifications File Format Format Details: Adobe PDF, optimized for viewing and printing. Searchable text for quick information retrieval. Print Quality Printability: High-resolution, printable pages. Allows users to print only necessary sections or diagrams for use in a workshop environment. Images can be enlarged for clarity. Binding Type Binding: N/A (Digital format, no physical binding) Paper Type Paper Recommendation: N/A (Digital format, user selects paper type for printing) ⚙️ Engine Specifications Primary Engine Engine Options: 4.0L SOHC V6 (Codenames: Cologne, ESM) Performance Horsepower 4.0L V6: Approx. 202-210 hp (depending on specific application/tuning) Torque 4.0L V6: Approx. 234-245 lb-ft (depending on specific application/tuning) Fuel System Injection Type: Electronic Fuel Injection (EFI) - Sequential Multi-Port Fuel Injection (MPI) Engine Details Bore X Stroke 4.0L V6: 93.0 mm x 90.0 mm (3.66 in x 3.54 in) Compression Ratio 4.0L V6: 9.7:1 Lubrication Oil Capacity 4.0L V6: Approx. 5.5 quarts (5.2 L) with filter Cooling Coolant Capacity 4.0L V6: Approx. 11.0 quarts (10.4 L) 🔧 Transmission Standard Automatic Transmission: 5R55E 5-speed automatic Optional Manual Transmission: Not commonly available or standard for the 2006 Sport Trac. Primarily automatic. Features Transmission Fluid Spec 5R55E: MERCON V (Equivalent to XT-5-QMC) Transfer Case Transfer Case Type: Electronic Shift-On-Demand (4WD models) 📐 Dimensions Exterior Wheelbase: 125.9 inches (3200 mm) Overall Length: 205.5 inches (5220 mm) Overall Width: 72.4 inches (1839 mm) Overall Height: 67.0 inches (1702 mm) Cargo Bed Length: 50.0 inches (1270 mm) Bed Width Between Wheelwells: 44.6 inches (1133 mm) Weights Curb Weight Approx: 4,300 - 4,500 lbs (1950 - 2041 kg) Gross Vehicle Weight Rating Gvwr Approx: 5,800 - 6,000 lbs (2630 - 2722 kg) 🛡️ Safety Features Ratings NHTSA Rollover Rating 2Wd: 4 out of 5 stars NHTSA Rollover Rating 4Wd: 4 out of 5 stars Active Features ABS: Standard Anti-lock Braking System (ABS) on all wheels. Traction Control: Available Traction Control System (TCS) Passive Features Airbags: Standard front airbags for driver and passenger. Optional side-curtain airbags available on some trims. Seat Belts: 3-point seat belts for all occupants, front seat belt pretensioners. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with CD player, optional cassette player, and premium sound system with subwoofer on higher trims. Auxiliary input jack may be present on some models. Driver Assistance Cruise Control: Standard cruise control system, electronically controlled. Connectivity Communications: Limited connectivity features compared to modern vehicles. Primarily focused on audio and basic vehicle information. No integrated Bluetooth or USB ports as standard. Instrumentation Gauge Cluster: Includes speedometer, tachometer, fuel gauge, coolant temperature gauge, oil pressure light, battery warning light, brake warning light, ABS indicator, SRS indicator, Check Engine light, and other dashboard warning indicators. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles (8,000 km) or 6 months, whichever comes first (using...
DIY mechanics, professional technicians, fleet maintenance, and vehicle owners seeking to maintain or repair their 2006 Ford Explorer Sport Trac.
Competitive Analysis
Advantage:
Provides the exact same information used by dealership technicians, offering unparalleled accuracy and completeness compared to generic repair guides.
Key Features
Content Format:
All-in-one PDF manual, eliminating the need to consult multiple physical books. Features step-by-step instructions, diagrams, illustrations, and wiring schematics.
Digital Benefits:
Easy to use, printable pages, zoomable images, protected from damage (grease, tears) by storing digitally.
📋 Manual Details
Coverage Areas
Primary Coverage:
All Ford Explorer Sport Trac models
Trim Level Coverage:
All trim levels (e.g., XLT, Adrenalin)
Page Count
Estimated Pages:
Extensive, estimated 1500+ pages (typical for factory service manuals)
Wiring schematics, lighting, power distribution, instrument cluster, gauges, audio/visual systems, horn, wipers/washers, cruise control, door locks, power windows, power mirrors, engine immobilizer, supplemental restraint system (airbags), climate control (HVAC), multiplex communication (CAN bus).
Factory-level detailed diagnostics, repair, and overhaul procedures. Covers everything from basic maintenance to complete engine and transmission rebuilds, complex electrical diagnostics, and bodywork repairs.
📊 Manual Specifications
File Format
Format Details:
Adobe PDF, optimized for viewing and printing. Searchable text for quick information retrieval.
Print Quality
Printability:
High-resolution, printable pages. Allows users to print only necessary sections or diagrams for use in a workshop environment. Images can be enlarged for clarity.
Binding Type
Binding:
N/A (Digital format, no physical binding)
Paper Type
Paper Recommendation:
N/A (Digital format, user selects paper type for printing)
⚙️ Engine Specifications
Primary Engine
Engine Options:
4.0L SOHC V6 (Codenames: Cologne, ESM)
Performance
Horsepower 4.0L V6:
Approx. 202-210 hp (depending on specific application/tuning)
Torque 4.0L V6:
Approx. 234-245 lb-ft (depending on specific application/tuning)
Not commonly available or standard for the 2006 Sport Trac. Primarily automatic.
Features
Transmission Fluid Spec 5R55E:
MERCON V (Equivalent to XT-5-QMC)
Transfer Case
Transfer Case Type:
Electronic Shift-On-Demand (4WD models)
📐 Dimensions
Exterior
Wheelbase:
125.9 inches (3200 mm)
Overall Length:
205.5 inches (5220 mm)
Overall Width:
72.4 inches (1839 mm)
Overall Height:
67.0 inches (1702 mm)
Cargo
Bed Length:
50.0 inches (1270 mm)
Bed Width Between Wheelwells:
44.6 inches (1133 mm)
Weights
Curb Weight Approx:
4,300 - 4,500 lbs (1950 - 2041 kg)
Gross Vehicle Weight Rating Gvwr Approx:
5,800 - 6,000 lbs (2630 - 2722 kg)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating 2Wd:
4 out of 5 stars
NHTSA Rollover Rating 4Wd:
4 out of 5 stars
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all wheels.
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Standard front airbags for driver and passenger. Optional side-curtain airbags available on some trims.
Seat Belts:
3-point seat belts for all occupants, front seat belt pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player, optional cassette player, and premium sound system with subwoofer on higher trims. Auxiliary input jack may be present on some models.
Driver Assistance
Cruise Control:
Standard cruise control system, electronically controlled.
Connectivity
Communications:
Limited connectivity features compared to modern vehicles. Primarily focused on audio and basic vehicle information. No integrated Bluetooth or USB ports as standard.
Instrumentation
Gauge Cluster:
Includes speedometer, tachometer, fuel gauge, coolant temperature gauge, oil pressure light, battery warning light, brake warning light, ABS indicator, SRS indicator, Check Engine light, and other dashboard warning indicators.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (using synthetic blend or full synthetic oil recommended for optimal performance and longevity).
Tire Rotation Interval:
Every 5,000 miles (8,000 km) or at every oil change.
Engine Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Spark Plug Replacement 4.0L V6:
Refer to manual; typically around 100,000 miles for platinum-tipped plugs.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 (API Certified)
Coolant Specification:
Ford Premium Engine Coolant (Orange) or equivalent ethylene glycol-based coolant with Ford specification ESE-M97B44-A.
Brake Fluid Specification:
DOT 3
Known Issues
Common Wear Items:
Front control arm bushings, ball joints, sway bar links, rear leaf spring bushings (due to load and usage). Spark plug blow-out (prevalent in earlier SOHC 4.0L engines, though less common in later iterations and Sport Trac applications).
Powertrain Concerns:
Occasional issues with the 5R55E transmission solenoids or torque converter clutch, and the electronic transfer case actuator. The 4.0L SOHC V6 is generally robust but requires proper maintenance.
Electrical Quirks:
Minor electrical issues can occur over time, such as power window motor failures or HVAC blower motor resistor issues, typical for vehicles of this age.
📚 Vehicle History
Brand Heritage
Ford SUV Legacy:
Ford has a long history of producing capable SUVs and utility vehicles, with the Explorer being a cornerstone of their truck and SUV lineup since the early 1990s.
Model Evolution
Sport Trac Introduction:
The Explorer Sport Trac was introduced for the 2001 model year as a unique sport-utility truck based on the Explorer platform, combining SUV passenger comfort with a small pickup bed.
Second Generation Introduction:
The 2006 model year represents the second generation of the Sport Trac, which debuted for 2001 and received a significant refresh for 2007. The 2006 model is part of the initial, first-generation run.
Production
Manufacturing Location:
Louisville Assembly Plant, Louisville, Kentucky, USA.
🏆 Awards & Recognition
Recognitions
Safety Awards:
The Ford Explorer, on which the Sport Trac is based, has a history of achieving good safety ratings from organizations like IIHS and NHTSA, though specific awards for the 2006 Sport Trac are less prominently documented than for the Explorer SUV.
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