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Ford F750 2008 Service & Repair Workshop Manual

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🏷️ Basic Information Identification Make: Ford Model: F-750 Year: 2008 Codes Platform Code: NA (Class 7 Truck platform) 👋 Introduction Market Position Segment: Heavy-duty commercial truck (Class 7) Intended Use: Heavy hauling, vocational applications (e.g., dump trucks, tow trucks, box trucks) Competitive Analysis Key Competitors: International Durastar, Freightliner M2, Hino 268 Key Features Durability: Built for demanding commercial use, robust chassis and components Customization: Available in various configurations to suit specific vocational needs 📋 Manual Details Coverage Areas Engine Coverage: All gasoline and diesel engines offered for the 2008 F-750 Transmission Coverage: All manual and automatic transmissions offered for the 2008 F-750 Chassis Coverage: Frame, suspension (front and rear), steering, brakes (air and hydraulic systems) Electrical Coverage: Wiring diagrams, lighting systems, charging system, starting system, instrument cluster, body control modules Body Coverage: Body panels, interior trim, doors, windows, cab systems Page Count Estimated Page Count: Hundreds (as described in product information) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel, ignition, cooling, lubrication, exhaust, drivetrain components Braking System: Hydraulic brake system, air brake system (if equipped), ABS, parking brake Steering And Suspension: Power steering system, front and rear suspension components, shock absorbers, springs, wheel alignment Electrical And Electronics: Battery, alternator, starter, ignition system, lighting, gauges, onboard diagnostics (OBD-II), body electrical, comfort controls HVAC System: Heating, ventilation, and air conditioning system components and service Fuel And Emissions: Fuel delivery, fuel tank, evaporative emission control system, exhaust system Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections Diagnostics And Troubleshooting: Symptom-based troubleshooting, diagnostic trouble codes (DTCs), component testing Repair And Overhaul: Step-by-step repair instructions for all major vehicle systems, including engine rebuilds, transmission overhauls, brake caliper replacement Disassembly And Assembly: Detailed procedures for removing, inspecting, and reinstalling components with torque specifications and special tool requirements Wiring Diagrams: Complete and color-coded wiring diagrams for all electrical systems Technical Depth Depth: Comprehensive (covers basic maintenance to complete engine and transmission rebuilds) Diagnostic Capability: Advanced diagnostic procedures, including pinpoint tests and data stream analysis Illustrations: Hundreds of detailed photos and exploded diagrams 📊 Manual Specifications File Format Format: PDF Searchable Text: Yes (implied by PDF format for professional manuals) Print Quality Printability: Printable (single pages or entire manual) Binding Type Binding: NA (Digital download) Paper Type Paper Type: NA (Digital download) Licensing Usage Rights: Lifetime use on multiple devices, no expiry ⚙️ Engine Specifications Primary Engine Engine Options 2008: Ford Power Stroke 6.0L V8 Diesel, Caterpillar C7 ACERT Diesel, Ford 6.8L V10 Triton Gasoline Performance Ford 6.0L Power Stroke Hp Range: Approx. 215-325 hp (depending on configuration) Ford 6.0L Power Stroke Torque Range: Approx. 500-570 lb-ft (depending on configuration) Cat C7 Acert Hp Range: Approx. 210-300 hp (depending on configuration) Cat C7 Acert Torque Range: Approx. 520-660 lb-ft (depending on configuration) Ford 6.8L V10 Triton Hp: Approx. 362 hp Ford 6.8L V10 Triton Torque: Approx. 457 lb-ft Fuel System Diesel Injection System: Common Rail (Power Stroke, ACERT) Gasoline Injection System: Electronic Fuel Injection (EFI) Emissions Controls Diesel Emissions 2008: Exhaust Gas Recirculation (EGR), Diesel Particulate Filter (DPF) may be present depending on configuration and emissions standards 🔧 Transmission Standard Common Transmissions: Eaton Fuller Manual Transmissions (e.g., 5-speed, 6-speed, 7-speed, 10-speed), Allison Automatic Transmissions (e.g., 2000 series, 3000 series) Optional Other Manual Options: Ford/New Process NP7645 (5-speed manual) Features Allison Transmission Features: Electronic controls, hydraulic torque converter, PTO provision Fluid Specifications Allison Transmission Fluid: TES 295 approved fluid (e.g., Allison TranSynd) Eaton Manual Transmission Fluid: API GL-1 or GL-4 rated gear oil (specific viscosity depends on temperature and application, consult manual) 📐 Dimensions Exterior Wheelbase Options: Variable based on vocational body and configuration (typically 130-250 inches) Gvw Range: 26,000 lbs to 37,000 lbs (Class 7) Weights Curb Weight: Varies significantly by configuration (typically 8,000 - 12,000 lbs) Payload Capacity: Highly variable, dependent on GVW and vehicle configuration 🛡️ Safety Features Ratings Crash Test Ratings: NA (Commercial trucks are not typically rated by NHTSA in the same manner as passenger vehicles) Active Features Braking System Type: Standard hydraulic disc brakes with ABS; optional air brakes ABS: Standard Anti-lock Braking System Passive Features Seatbelts: Lap and shoulder belts Airbags: Driver's side airbag (standard on most configurations) 💡 Technology Features Infotainment Audio System: Basic AM/FM/CD audio system typically standard, with optional satellite radio or more advanced entertainment systems. Driver Assistance Features Available: ABS is standard. Other advanced driver-assistance systems (ADAS) were less common on commercial trucks of this era but could include features like trailer brake controllers. Connectivity Onboard Diagnostics: OBD-II compliant for engine and emissions diagnostics. 🔧 Maintenance Service Intervals Engine Oil And Filter Diesel: Consult manual; typically 5,000-15,000 miles or 250-500 operating hours for diesel, depending on oil specification and operating conditions. Engine Oil And Filter Gasoline: Consult manual; typically...
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Ford F750 2008 Service & Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
F-750
Year:
2008
Codes
Platform Code:
NA (Class 7 Truck platform)
👋 Introduction
Market Position
Segment:
Heavy-duty commercial truck (Class 7)
Intended Use:
Heavy hauling, vocational applications (e.g., dump trucks, tow trucks, box trucks)
Competitive Analysis
Key Competitors:
International Durastar, Freightliner M2, Hino 268
Key Features
Durability:
Built for demanding commercial use, robust chassis and components
Customization:
Available in various configurations to suit specific vocational needs
📋 Manual Details
Coverage Areas
Engine Coverage:
All gasoline and diesel engines offered for the 2008 F-750
Transmission Coverage:
All manual and automatic transmissions offered for the 2008 F-750
Chassis Coverage:
Frame, suspension (front and rear), steering, brakes (air and hydraulic systems)
Electrical Coverage:
Wiring diagrams, lighting systems, charging system, starting system, instrument cluster, body control modules
Body Coverage:
Body panels, interior trim, doors, windows, cab systems
Page Count
Estimated Page Count:
Hundreds (as described in product information)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel, ignition, cooling, lubrication, exhaust, drivetrain components
Braking System:
Hydraulic brake system, air brake system (if equipped), ABS, parking brake
Steering And Suspension:
Power steering system, front and rear suspension components, shock absorbers, springs, wheel alignment
Electrical And Electronics:
Battery, alternator, starter, ignition system, lighting, gauges, onboard diagnostics (OBD-II), body electrical, comfort controls
HVAC System:
Heating, ventilation, and air conditioning system components and service
Fuel And Emissions:
Fuel delivery, fuel tank, evaporative emission control system, exhaust system
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections
Diagnostics And Troubleshooting:
Symptom-based troubleshooting, diagnostic trouble codes (DTCs), component testing
Repair And Overhaul:
Step-by-step repair instructions for all major vehicle systems, including engine rebuilds, transmission overhauls, brake caliper replacement
Disassembly And Assembly:
Detailed procedures for removing, inspecting, and reinstalling components with torque specifications and special tool requirements
Wiring Diagrams:
Complete and color-coded wiring diagrams for all electrical systems
Technical Depth
Depth:
Comprehensive (covers basic maintenance to complete engine and transmission rebuilds)
Diagnostic Capability:
Advanced diagnostic procedures, including pinpoint tests and data stream analysis
Illustrations:
Hundreds of detailed photos and exploded diagrams
📊 Manual Specifications
File Format
Format:
PDF
Searchable Text:
Yes (implied by PDF format for professional manuals)
Print Quality
Printability:
Printable (single pages or entire manual)
Binding Type
Binding:
NA (Digital download)
Paper Type
Paper Type:
NA (Digital download)
Licensing
Usage Rights:
Lifetime use on multiple devices, no expiry
⚙️ Engine Specifications
Primary Engine
Engine Options 2008:
Ford Power Stroke 6.0L V8 Diesel, Caterpillar C7 ACERT Diesel, Ford 6.8L V10 Triton Gasoline
Performance
Ford 6.0L Power Stroke Hp Range:
Approx. 215-325 hp (depending on configuration)
Ford 6.0L Power Stroke Torque Range:
Approx. 500-570 lb-ft (depending on configuration)
Cat C7 Acert Hp Range:
Approx. 210-300 hp (depending on configuration)
Cat C7 Acert Torque Range:
Approx. 520-660 lb-ft (depending on configuration)
Ford 6.8L V10 Triton Hp:
Approx. 362 hp
Ford 6.8L V10 Triton Torque:
Approx. 457 lb-ft
Fuel System
Diesel Injection System:
Common Rail (Power Stroke, ACERT)
Gasoline Injection System:
Electronic Fuel Injection (EFI)
Emissions Controls
Diesel Emissions 2008:
Exhaust Gas Recirculation (EGR), Diesel Particulate Filter (DPF) may be present depending on configuration and emissions standards
🔧 Transmission
Standard
Common Transmissions:
Eaton Fuller Manual Transmissions (e.g., 5-speed, 6-speed, 7-speed, 10-speed), Allison Automatic Transmissions (e.g., 2000 series, 3000 series)
Optional
Other Manual Options:
Ford/New Process NP7645 (5-speed manual)
Features
Allison Transmission Features:
Electronic controls, hydraulic torque converter, PTO provision
Fluid Specifications
Allison Transmission Fluid:
TES 295 approved fluid (e.g., Allison TranSynd)
Eaton Manual Transmission Fluid:
API GL-1 or GL-4 rated gear oil (specific viscosity depends on temperature and application, consult manual)
📐 Dimensions
Exterior
Wheelbase Options:
Variable based on vocational body and configuration (typically 130-250 inches)
Gvw Range:
26,000 lbs to 37,000 lbs (Class 7)
Weights
Curb Weight:
Varies significantly by configuration (typically 8,000 - 12,000 lbs)
Payload Capacity:
Highly variable, dependent on GVW and vehicle configuration
🛡️ Safety Features
Ratings
Crash Test Ratings:
NA (Commercial trucks are not typically rated by NHTSA in the same manner as passenger vehicles)
Active Features
Braking System Type:
Standard hydraulic disc brakes with ABS; optional air brakes
ABS:
Standard Anti-lock Braking System
Passive Features
Seatbelts:
Lap and shoulder belts
Airbags:
Driver's side airbag (standard on most configurations)
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM/CD audio system typically standard, with optional satellite radio or more advanced entertainment systems.
Driver Assistance
Features Available:
ABS is standard. Other advanced driver-assistance systems (ADAS) were less common on commercial trucks of this era but could include features like trailer brake controllers.
Connectivity
Onboard Diagnostics:
OBD-II compliant for engine and emissions diagnostics.
🔧 Maintenance
Service Intervals
Engine Oil And Filter Diesel:
Consult manual; typically 5,000-15,000 miles or 250-500 operating hours for diesel, depending on oil specification and operating conditions.
Engine Oil And Filter Gasoline:
Consult manual; typically 5,000-7,500 miles for gasoline engines.
Fuel Filter Diesel:
Consult manual; typically 15,000-30,000 miles or as recommended based on fuel quality and operating conditions.
Air Filter Engine:
Inspect at oil changes, replace as needed based on operating environment (heavy dust requires more frequent inspection).
Fluid Specifications
Engine Oil Diesel Ford 6.0L:
API CJ-4 or CK-4, SAE 15W-40 (or synthetic equivalent). Consult manual for specific Ford specification (e.g., Ford WSS-M2C171-F).
Engine Oil Gasoline Ford 6.8L:
API SN, SAE 5W-20 or 5W-30 (consult manual for exact specification).
Coolant:
For diesel, Ford Premium Gold Coolant VC-7D1 or equivalent (50/50 mix with distilled water). For gasoline, Ford Premium Gold or Yellow Coolant (50/50 mix with distilled water). Verify specific coolant type and color for engine.
Known Issues
Ford 6.0L Power Stroke Common Complaints:
Head gasket failures (due to Torque-to-Yield bolts and EGR cooler issues), EGR cooler leaks, FICM (Fuel Injection Control Module) failure, oil cooler failures.
Cat C7 Acert Common Complaints:
While generally robust, common issues can include turbocharger problems, injector issues, and exhaust leak issues depending on specific C7 variant and maintenance.
Ford 6.8L V10 Common Complaints:
Spark plug ejection (if not properly torqued), occasional ignition coil failures.
📚 Vehicle History
Brand Heritage
Ford Trucks:
Ford has a long-standing reputation in the commercial vehicle market, dating back to the early 20th century.
Model Evolution
F-Series Heavy Duty:
The F-750 is part of Ford's heavy-duty F-Series truck line, designed for commercial and vocational use, distinct from the light-duty F-150.
Production
Manufacturing Location:
Typically assembled in North America (e.g., Avon Lake, Ohio; Louisville, Kentucky).
🏆 Awards & Recognition
Recognitions
Commercial Truck Awards:
NA (Specific awards for individual vocational truck models are less common than for consumer vehicles. Ford generally has strong market share and recognition in the commercial segment.)
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