Ford Fiesta 1983-1989 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Ford Model: Fiesta Generation: Mark II (1983-1989) Codes Chassis Codes: FBD 👋 Introduction Market Position Segment: Supermini / Economy Car Competitive Analysis Key Competitors: Vauxhall Nova, Volkswagen Polo, Peugeot 205, Renault 5, Fiat Uno. Key Features Design Philosophy: Designed as a fuel-efficient, practical, and affordable small car with a focus on nimble handling. Target Audience: First-time car buyers, urban commuters, budget-conscious consumers. 📋 Manual Details Coverage Areas Covered Years: 1983, 1984, 1985, 1986, 1987, 1988, 1989 Page Count Total Pages: 165 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed engine overhaul, disassembly, assembly, lubrication systems, cooling systems, fuel systems (carburetor/injection), ignition systems, exhaust systems. Transmission Drivetrain: Manual and automatic transmission repair, clutch replacement, driveshafts, differential, gearbox overhaul. Brakes: Hydraulic system, front and rear disc/drum brakes, parking brake, ABS (if applicable to specific models within the year range). Suspension Steering: Front and rear suspension components, shock absorbers, springs, steering rack, power steering (if equipped), wheel alignment specifications. Electrical Systems: Battery, charging system, starter motor, lighting systems, ignition system diagnostics, wiring diagrams, fuse box layouts, instrument panel components. Body And Chassis: Body panel repair, doors, hood, trunk, glass replacement, interior trim, chassis lubrication points, rust prevention. Heating Ventilation Air Conditioning: HVAC system components, heater core, blower motor, air conditioning system (if equipped). Procedures Included Maintenance: Routine maintenance tasks, service interval recommendations, fluid changes, filter replacements, lubrication. Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting guides, electrical circuit diagnosis. Repair Overhaul: Detailed step-by-step instructions for component removal, disassembly, repair, assembly, and reinstallation. Adjustments: Carburetor adjustments, ignition timing, valve clearance, brake adjustments, clutch pedal free play. Installation: Instructions for installing new components or accessories. Technical Depth Depth: Comprehensive 'bumper to bumper' coverage, suitable for professional mechanics and experienced DIY enthusiasts. Diagrams Illustrations: Detailed pictorial diagrams, exploded views, and photographic illustrations to guide repairs. Special Tools: Identification and usage instructions for specialized service tools required for specific procedures. Specifications: Precise factory specifications, torque values, wear limits, and adjustment data for all components. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Yes, all pages are printable. Binding Type Delivery Method: Instant Download (Digital) Paper Type Software Requirement: Adobe Reader Compatibility Operating Systems: Windows, Mac, Linux OS ⚙️ Engine Specifications Primary Engine Engine Options: 1.0L (957cc) CVH, 1.1L (1117cc) Valencia, 1.3L (1297cc) CVH, 1.4L (1397cc) CVH, 1.6L (1598cc) CVH. Diesel engines also available in some markets. Performance Horsepower Range: Approximately 45-90 hp depending on engine variant and tuning. Fuel System Fuel Delivery: Primarily carbureted (e.g., Weber, Motorcraft) for most engines; some later models or performance variants may feature fuel injection. Engine Layout Configuration: Inline-four cylinder, front-mounted, transverse Engine Codes Common Codes: Examples include HCS (for Valencia derivatives), CVH (for 1.3, 1.4, 1.6). 🔧 Transmission Standard Transmission Type: 4-speed and 5-speed Manual Transaxle Optional Transmission Type: 3-speed Automatic Transaxle (less common) Features Drive Layout: Front-wheel drive (FWD) 📐 Dimensions Exterior Length: Approx. 3780 mm (148.8 in) Width: Approx. 1620 mm (63.8 in) Height: Approx. 1380 mm (54.3 in) Weights Curb Weight: Approx. 800-900 kg (1760-1980 lbs) depending on configuration. Wheels Tires Wheelbase: Approx. 2360 mm (92.9 in) 🛡️ Safety Features Ratings Historical Ratings: Safety standards of the era. Specific crash test ratings from major organizations may be limited or dated. Active Features Braking System: Front disc brakes, rear drum brakes. Anti-lock Braking System (ABS) was not common or standard during this period. Passive Features Restraints: Seat belts (front and often rear depending on market/trim). Airbags were not standard or widely available. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, optional cassette player. Single DIN standard for head unit replacement. Driver Assistance Features Availability: Limited driver assistance technologies. Focus was on mechanical systems and basic driver feedback. Connectivity Connectivity Options: None from the factory. Aftermarket solutions for Bluetooth/USB can be installed. 🔧 Maintenance Service Intervals Oil Change: Typically every 6,000-10,000 miles (10,000-15,000 km) or 6-12 months, depending on driving conditions and oil type. Fluid Specifications Engine Oil: API SF or SG classification. Viscosity typically 10W-40 or 20W-50, depending on ambient temperature. Refer to manual for specific recommendations. Coolant: Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio). Ford Antifreeze/Coolant (blue). Brake Fluid: DOT 3 or DOT 4 brake fluid. Transmission Fluid Manual: API GL-4 gear oil (e.g., SAE 75W-90 or 80W-90). Capacity varies by transmission type. Transmission Fluid Automatic: Ford Type F or Mercon (check manual for specific designation for this generation). Known Issues Common Problems: Carburetor issues (stalling, rough idle), rust (especially wheel arches, sills, suspension mounts), electrical gremlins, worn suspension bushings, clutch wear, exhaust system corrosion. Filters Oil Filter Part Numbers: Example: Motorcraft FL300, Fram PH43. Exact number varies by engine. Consult manual or parts catalog. Spark Plugs Common Types: Examples: Motorcraft ASF-25, NGK BPR6ES....
Example: Motorcraft FL300, Fram PH43. Exact number varies by engine. Consult manual or parts catalog.
Spark Plugs
Common Types:
Examples: Motorcraft ASF-25, NGK BPR6ES. Refer to manual for specific heat ranges and gap settings for each engine.
📚 Vehicle History
Brand Heritage
Ford Small Car Legacy:
The Fiesta was Ford's entry into the burgeoning European supermini market, building on experience from models like the Escort.
Model Evolution
Generation Development:
The Mark II Fiesta was an evolution of the original Mark I, featuring revised styling, updated interiors, and a wider range of engines, including the newer CVH units.
Production
Manufacturing Locations:
Primarily produced in Dagenham, UK, and Saarlouis, West Germany.
🏆 Awards & Recognition
Recognitions
Market Acclaim:
The Ford Fiesta was generally well-received for its practicality, fuel economy, and agile handling, often winning 'Car of the Year' awards in specific categories or publications during its production run.
Certifications
Safety Standards:
Met European safety and emissions standards of the time.
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